NDT EQUIPMENT
Nondestructive testing (NDT) is any of a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage. The terms nondestructive examination (NDE), nondestructive inspection (NDI), and nondestructive evaluation (NDE) are also commonly used to describe this technology.Because NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research. The six most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine, and art.Innovations in the field of nondestructive testing have had a profound impact on medical imaging, including on echocardiography, medical ultrasonography, and digital radiography.
Non-Destructive Testing (NDT/ NDT testing) Techniques or Methodologies allow the investigator to carry out examinations without invading the integrity of the engineering specimen under observation while providing an elaborate view of the surface and structural discontinuities and obstructions. The personnel carrying out these methodologies require specialized NDT Training as they involve handling delicate equipment and subjective interpretation of the NDT inspection/NDT testing results.
Non-Destructive Testing (NDT/ NDT testing) Techniques or Methodologies allow the investigator to carry out examinations without invading the integrity of the engineering specimen under observation while providing an elaborate view of the surface and structural discontinuities and obstructions. The personnel carrying out these methodologies require specialized NDT Training as they involve handling delicate equipment and subjective interpretation of the NDT inspection/NDT testing results.
Universal testing technology with strong characteristics - Anyone who knows the world's smallest full eddy current tester ELOTEST M2 V3 will certainly welcome the latest member of this product family: the new ELOTEST M3 has the same performance data as the M2 V3, but it offers a much larger display. The new ELOTEST M3 is unbeatable whenever a particularly high screen resolution is required, when difficult tasks have to be performed, when both hands are needed and the instrument has to be switched off, or when several testers want to follow the display at the same time. The ELOTEST M3 is mainly used for manual testing of surfaces, drill holes and hidden structures and for measuring conductivity and layer thickness.
Up to 5 completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 605 ensure the flexibility required for mastering future test requirements. Thanks to the modular architecture with up to 3 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
iCOR is the most advanced wireless corrosion measurement device for evaluating the health of reinforced concrete structures. iCOR detects corrosion potential, corrosion rate, and in-situ electrical resistivity. In 2019, the iCOR was presented the Corrosion Innovation Award by the National Association of Corrosion Engineers (NACE).
Giatec ICOR is a unique non-destructive testing tool for detailed detection and evaluation of corrosion in reinforced concrete structures without the need to have an electrical connection to the rebar.
With the ELOTEST M6 you hold the most innovative handheld tester in its class in your hands. Whether in a horizontal orientation as a tabletop unit or vertically as a handheld tester – all flexibility in one unit. Whether right- or left-handed – all personal habits of the user are taken into account.
The 7″ touch screen gives you a comprehensive and flexible overview of your test result. With the 3-fold multi-touch, you have your finger on the pulse and the tester can thus be operated in any situation.
Always on hand: reference standards directly on the test instrument. Individually, depending on the test requirement, the reference parts can be exchanged.
Swift MFL portable instrument with a large, premium-quality multi-touch display. Incl.2 batt., power supp., manual, rugged case.
The FocusScan RX II is an advanced portable PAUT acquisition system encompassing Full Matrix Capture (FMC) with full-featured Total Focusing Method (TFM). Retaining the best features of the FocusScan-RX, the FocusScan RX II offers two 64 element IPEX connectors, eight Lemo 00 connectors for ToFD and Pulse echo, two-axis motor drive control, positional encoding, 12” wide-aspect touchscreen, hot swappable batteries, full TDScan software suite and ESBeamTool® included.
The HandyScan RX is a hand-held multifunction and portable acquisition unit with Phased Array, ToFD, Pulse Echo, Corrosion Mapping and Weld Zone Discrimination capabilities. Born out of the demand for an inexpensive ultrasonic system, the HandyScan RX delivers ultrasonic techniques in a single integrated compact unit.
Designed and built under the drive for improved detection, productivity, and reducing of inspection cost ISONIC 3510 uniquely resolves the well-known nowadays challenges faced by NDT and QA management such as increasing of nomenclature and complexity of inspections combined with more demanding codes, standards, and norms along with significant loss of domain expertise.
The ViCTor 2.2D is a user friendly automated eddy current inspection system designed with the Automation Engineer in mind. Based on the AeroCheck , NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available. The ViCTor 2.2D offers maximum flexibility for each individual application.
The multi-purpose eddy current test instrument Elotest B300 is suitable for various needs: for stationary applications in the laboratory or in the production line as well as for mobile use in the field. Based on its high variablity (equipped with 1, 2, 3 or 4 test channels), numerous interfaces and a wide range of functionalities not only simple tests, but also complex inspections can be done.
One modular instrument for quick and accurate aerospace PAUT inspections – for every level of expertise. Smart U32 is an UT and PAUT modular, dedicated multi-apps, portable instrument for quick and accurate C-Scan acquisition and analysis. Gain access to an innovative and efficient way of performing ultrasonic inspection while staying connected and synchronized with your team.
Multi-method single channel (UT, ET & resonance) and multi applications instrument for efficient, flexible and reliable inspections. Designed for different levels of expertise, the basic mode will assist diagnosis if you are not an expert. Expert mode will meet all your specialised requirements. It is compatible for all stages of aircraft life, from development manufacturing up to in-service.The Smart UE1 is referenced in more than 150 NTM procedures to maintain Airbus aircrafts.
XCell is a non-destructive testing device for fast, reliable, and accurate detection and analysis of corrosion in reinforced concrete structures, complete with accurate contour mapping.This non-destructive testing device uses a probe outside the concrete to detect the location of corroded reinforcing steel.
Up to ten completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 610 ensure the flexibility required for mastering future test requirements. Thanks to the modular architecture with up to 6 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
ISONIC 2006 uniquely combines functionality and mobility of the high performance portable digital ultrasonic flaw detector with recording, imaging, and data processing capabilities of smart computerized inspection system
ISONIC 3507 is a dual channel version of the ISONIC 3505 instrument. ISONIC 3507 carries the exceptionally innovative dual channel ultrasonic card with never-saturated-receivers; each of the receivers keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. For each channel every single A-Scan or the sequence of A-Scans forming a record stored into a file may be reproduced then off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the said 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning.
ISONIC 3505 carries the exceptionally innovative ultrasonic card with never-saturated-receiver – for the first time ever the instrument keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. Once the single A-Scan or the sequence of A-Scans forming a record is stored into a file it may be reproduced off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
ISONIC 3208 uniquely combines the functionality and mobility of the high performance portable digital ultrasonic flaw detector with recording, imaging, and data processing capabilities of the smart computerized multi-channel inspection system.
An easy-to-deploy 2-axis encoding phased array (PA) solution, the semiautomated HydroFORM scanner enables fast and reliable wall-thickness mapping and midwall damage detection by acquiring high-resolution data of large surfaces in minimal time.Achieve immersion-tank-quality phased array inspection without concerns about water coupling. The HydroFORM scanner's unique low-flow water-column design with foam gaskets conforms to the surface, eliminating the need for a wedge.
Pipe elbows are susceptible to damage, such as from flow-accelerated corrosion (FAC), but inspecting them is challenging since their shape changes from convex to concave, and there are many possible pipe diameters. The FlexoFORM solution integrates flexible phased array probe technology in a scanner to solve these challenges. The FlexoFORM™ solution solves the challenges of pipe elbow inspection and enables 100% coverage with intuitive C-scan imaging. The solution integrates flexible ultrasonic phased array probe technology and a water column in a scanner that is easy to use and offers high productivity
Rohmann Elotest M3 - Dual Frequency Eddy Current Instrument - NEW (Elotest M3)
Universal testing technology with strong characteristics - Anyone who knows the world's smallest full eddy current tester ELOTEST M2 V3 will certainly welcome the latest member of this product family: the new ELOTEST M3 has the same performance data as the M2 V3, but it offers a much larger display. The new ELOTEST M3 is unbeatable whenever a particularly high screen resolution is required, when difficult tasks have to be performed, when both hands are needed and the instrument has to be switched off, or when several testers want to follow the display at the same time. The ELOTEST M3 is mainly used for manual testing of surfaces, drill holes and hidden structures and for measuring conductivity and layer thickness.
Technical Data
User-Interface ELOTEST M3
- Pictograph-based operation via key pad with key-click
- 6 languages: English, German, French, Italian, Swedish, and Spanish
- Direct-function keys for offset- and liftoff-compensation
- Programmable function key
- Intuitive operation using only one submenu-level
- Speed control for rotor (torque compensated) in 10 steps (corresponds to approx.
900rpm to 2700rpm using Rohmann standard rotors)
Probe Connection
- 11-pin Fischer socket, compatible with the 8-pin Fischer connector
- BNC connector for parametric probes (resonant probes)
- OEM probes to be connected via an adapter or directly to the BNC connector
Activ Probe Compensation
- Compensation of the probe response signal for optimum signal dynamics
- Automatic test frequency selection using the probe characteristics
- Automatic balancing of single-coil probes using finely graduated,
internal compensating loads (no external elements required)
Frequency Range
- 10Hz to 12MHz, continuously adjustable, quartz stabilized, display in Hz, kHz, MHz
- Adjustable driver current to 100% in 2% steps, (100% ≈ /-10V at Imax=0.3A)
- Dual-frequency operation in multiplex-mode (on one probe)
Gain
- Preamplification 0 to 60dB in 0.5dB steps (0 to 40dB in 100kHz range)
- Gain 0 to 60dB in 0.5dB steps
- Axis spread 0 to 20dB in 1dB steps
- Automatic selection of preamplification and gain
Phase
- 0-359.5° in 0.5° steps; step size adjustable
Filter
- Low-pass filter 1.3Hz to 10kHz in 40 steps
- High-pass filter 0Hz to 10kHz in 40 steps
- Band-pass filter 0Hz to 10kHz, combination of HP and LP
- Selectable automatic filter for rotor operation
- HD-filter to optimize the defect classification during rotor inspection
(e. g. distinction crack/corrosion)
LCD – Display
- LCD featuring long-life LED backlight, 120 x 89mm (4.72“ x 3.5“)
- Temperature-compensated contrast setting
- Resolution 320 x 240pixel, refresh rate 75Hz,
- 220.000 data samples/second, no signal delay
- Signal display covering 100% of the screen; over 89% with menu displayed
- 80° viewing angle
Display Modes
- Impedance plane/spot display (X/Y), available for all probes
- Time-base/sweep display (Y/t) 5ms bis 60s in 17 steps, synchronized
- Simultaneous X/Y- and Y/t-display (dual-screen mode)
- Reference signal may be displayed in the background
- 2 screen grid sizes with adjustable intensity
- Selectable display range: X/Y center – X/Y center bottom – X/Y center right
- Freely positionable zero point
- Automatic trigger during rotor operation
- Simultaneous multi-signal display during multi-frequency operation
- Persistence: 0.1s to 70s adjustable in 12 steps
- On-screen signal storage; cleared manually or via auto-erase (2s - 80s)
Gates/ Alarm
- Alarm: optical and acoustic
- Active in all display modes; may be inverted
- Adjustable gates: Y-gate, Box-gate, Circle-gate with adjustable flat in the Y-direction
Parameter Settings/Image Memory
- 99 user settings may be programmed, stored and recalled
- Application-related factory default settings (cannot be overwritten)
- 32 signal memories incl. parameter settings for documentation
- Parameter setups and images may be named using alphanumerical characters
- Long-term recording (strip chart) of X- and Y-signals, from 20s to 24hrs; 90.000min/
max-values (envelope, without data-loss)
- Data storage maintained (backup-battery)
Conductivity Measurement
- Measurement in % IACS or MS/m from 1% IACS to 110% IACS
- Measuring frequency 60kHz
- Calibration using 2 individually adjustable calibration points
Coating Thickness Measurement
- Measurement of non-conductive layers on conductive non-ferromagnetic materials
- Measurement range up to1000µm
Multi-Frequency Operation
- 2-frequency multiplex
- Multiplex rate up to 1kHz
- Both frequencies fully adjustable, independent of each other
- Signal mix-function to suppress unwanted effects
Interfaces
- RS232-interface for PC or printer (HP Laserjet and Epson LX80)
- Bluetooth for wireless communication
Operation with Lithium-Ionen Accu
- Without rotor: approx. 4.5 hrs
- With rotor: approx. 3.5 hrs
- Indication of remaining charge capacity
- Acoustic and optical alarm for low battery
- Charge time Lithium Ion Battery from 0% to 70% - approx. 1 hour
- Charge time Lithium Ion Battery from 0% to 100% - approx. 6 hours
- Accu may be replaced in less than 10 seconds
Ambient Conditions
- Operation between -20°C (-4°F) and 50°C (122°F) at max. 85% rel. humidity
(non-condensating)
- Storage between -30°C (-22°F) and 80°C (176°F) at max. 85% rel. humidity
(non-condensating)
-Accu charge between 0°C (32°F) and 40°C (104°F) at max. 85% rel. humidity (non-condensating)
Dimensions
-Hight: 180mm
- Width: 200mm
- Depth: 76mm
- Weight: 1.2 kg
Power Supply
- Li-Ion battery (14.8V/1.95Ah) charging time with charging station LS: approx.. 1.5 hours
to 80%, 3 hours to 100%
- Mains operation via wide-range charger (90 - 250VAC)
PC-Software
- Setting Manager PC software to archive parameter settings and to document screen
dumps and inspection protocols
Technical Data
User-Interface ELOTEST M3
- Pictograph-based operation via key pad with key-click
- 6 languages: English, German, French, Italian, Swedish, and Spanish
- Direct-function keys for offset- and liftoff-compensation
- Programmable function key
- Intuitive operation using only one submenu-level
- Speed control for rotor (torque compensated) in 10 steps (corresponds to approx.
900rpm to 2700rpm using Rohmann standard rotors)
Probe Connection
- 11-pin Fischer socket, compatible with the 8-pin Fischer connector
- BNC connector for parametric probes (resonant probes)
- OEM probes to be connected via an adapter or directly to the BNC connector
Activ Probe Compensation
- Compensation of the probe response signal for optimum signal dynamics
- Automatic test frequency selection using the probe characteristics
- Automatic balancing of single-coil probes using finely graduated,
internal compensating loads (no external elements required)
Frequency Range
- 10Hz to 12MHz, continuously adjustable, quartz stabilized, display in Hz, kHz, MHz
- Adjustable driver current to 100% in 2% steps, (100% ≈ /-10V at Imax=0.3A)
- Dual-frequency operation in multiplex-mode (on one probe)
Gain
- Preamplification 0 to 60dB in 0.5dB steps (0 to 40dB in 100kHz range)
- Gain 0 to 60dB in 0.5dB steps
- Axis spread 0 to 20dB in 1dB steps
- Automatic selection of preamplification and gain
Phase
- 0-359.5° in 0.5° steps; step size adjustable
Filter
- Low-pass filter 1.3Hz to 10kHz in 40 steps
- High-pass filter 0Hz to 10kHz in 40 steps
- Band-pass filter 0Hz to 10kHz, combination of HP and LP
- Selectable automatic filter for rotor operation
- HD-filter to optimize the defect classification during rotor inspection
(e. g. distinction crack/corrosion)
LCD – Display
- LCD featuring long-life LED backlight, 120 x 89mm (4.72“ x 3.5“)
- Temperature-compensated contrast setting
- Resolution 320 x 240pixel, refresh rate 75Hz,
- 220.000 data samples/second, no signal delay
- Signal display covering 100% of the screen; over 89% with menu displayed
- 80° viewing angle
Display Modes
- Impedance plane/spot display (X/Y), available for all probes
- Time-base/sweep display (Y/t) 5ms bis 60s in 17 steps, synchronized
- Simultaneous X/Y- and Y/t-display (dual-screen mode)
- Reference signal may be displayed in the background
- 2 screen grid sizes with adjustable intensity
- Selectable display range: X/Y center – X/Y center bottom – X/Y center right
- Freely positionable zero point
- Automatic trigger during rotor operation
- Simultaneous multi-signal display during multi-frequency operation
- Persistence: 0.1s to 70s adjustable in 12 steps
- On-screen signal storage; cleared manually or via auto-erase (2s - 80s)
Gates/ Alarm
- Alarm: optical and acoustic
- Active in all display modes; may be inverted
- Adjustable gates: Y-gate, Box-gate, Circle-gate with adjustable flat in the Y-direction
Parameter Settings/Image Memory
- 99 user settings may be programmed, stored and recalled
- Application-related factory default settings (cannot be overwritten)
- 32 signal memories incl. parameter settings for documentation
- Parameter setups and images may be named using alphanumerical characters
- Long-term recording (strip chart) of X- and Y-signals, from 20s to 24hrs; 90.000min/
max-values (envelope, without data-loss)
- Data storage maintained (backup-battery)
Conductivity Measurement
- Measurement in % IACS or MS/m from 1% IACS to 110% IACS
- Measuring frequency 60kHz
- Calibration using 2 individually adjustable calibration points
Coating Thickness Measurement
- Measurement of non-conductive layers on conductive non-ferromagnetic materials
- Measurement range up to1000µm
Multi-Frequency Operation
- 2-frequency multiplex
- Multiplex rate up to 1kHz
- Both frequencies fully adjustable, independent of each other
- Signal mix-function to suppress unwanted effects
Interfaces
- RS232-interface for PC or printer (HP Laserjet and Epson LX80)
- Bluetooth for wireless communication
Operation with Lithium-Ionen Accu
- Without rotor: approx. 4.5 hrs
- With rotor: approx. 3.5 hrs
- Indication of remaining charge capacity
- Acoustic and optical alarm for low battery
- Charge time Lithium Ion Battery from 0% to 70% - approx. 1 hour
- Charge time Lithium Ion Battery from 0% to 100% - approx. 6 hours
- Accu may be replaced in less than 10 seconds
Ambient Conditions
- Operation between -20°C (-4°F) and 50°C (122°F) at max. 85% rel. humidity
(non-condensating)
- Storage between -30°C (-22°F) and 80°C (176°F) at max. 85% rel. humidity
(non-condensating)
-Accu charge between 0°C (32°F) and 40°C (104°F) at max. 85% rel. humidity (non-condensating)
Dimensions
-Hight: 180mm
- Width: 200mm
- Depth: 76mm
- Weight: 1.2 kg
Power Supply
- Li-Ion battery (14.8V/1.95Ah) charging time with charging station LS: approx.. 1.5 hours
to 80%, 3 hours to 100%
- Mains operation via wide-range charger (90 - 250VAC)
PC-Software
- Setting Manager PC software to archive parameter settings and to document screen
dumps and inspection protocols
Universal testing technology with strong characteristics - Anyone who knows the world's smallest full eddy current tester ELOTEST M2 V3 will certainly welcome the latest member of this product family: the new ELOTEST M3 has the same performance data as the M2 V3, but it offers a much larger display. The new ELOTEST M3 is unbeatable whenever a particularly high screen resolution is required, when difficult tasks have to be performed, when both hands are needed and the instrument has to be switched off, or when several testers want to follow the display at the same time. The ELOTEST M3 is mainly used for manual testing of surfaces, drill holes and hidden structures and for measuring conductivity and layer thickness.
Pruftechnik EDDYCHEK 605 Eddy Current Testing - NEW (EDDYCHEK 605)
Up to 5 completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 605 ensure the flexibility required for mastering future test requirements.
Thanks to the modular architecture with up to 3 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
The new EDDYCHEK 605 and its future-oriented technology for eddy current based semi-finished product testing guarantee a sustainable security of investment.
EDDYCHEK 605 meets diverse test requirements. Classic crack testing with encircling coil in combination with fast rotating system and automatic distance compensation, as well the welding seam check. Marking and sorting equipment control or integration into the system control are included in the standard – regardless of test speed and required signal resolution.
The intuitive user interface provides easy control of the numerous options. Modern interfaces allow operation and access to all test information in the network.
EDDYCHEK 605 – Flexible, future-oriented, and investment security
Clearly structured menus
Intuitive operation using pushbuttons
Ease of operation with large pushbuttons on a touchscreen with high resolution
Ease of service with a few, simply replaceable components
Interfaces for communication with system controls
Up to 5 channels at up to 3 test positions
Extensive test result documentation
Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task.
Higher productivity due to higher throughput speeds (if used
with rotating systems)
Higher productivity due to higher throughput speeds (if used with rotating systems)
Operation without air-conditioning system and without additional cabinet up to 40 °C ambient temperature
Higher spatial resolution for fault marking and reduction of false scrap
General
Reliable, economical, powerful eddy current testing system for use in
production with fully digital signal processing: each channel with its
own oscillator and its own patented* digital demodulator.
(*U.S. Patent 8,841,902)
Applications
Field of application Final testing and quality assurance in the production of tubing, pipe,
bar, wire, strip, cable sheathing, extruded sections (roll forming, tube
mills, drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic,
austenitic, duplex)
Testing modes
and speeds
Inline: Continuous production with cut-off (e. g. welding lines) max.
20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot
rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
Marker resolution 1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Testing procedure Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 5 channels at up to 3 testing positions: combination of
rotational, differential, absolute and FERROCHEK channels
Parameters
Frequency and filtering Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor
with its own patented* digital demodulator (no multiplexing!)
Speed-coupled, automatic bandpass filter (optional)
Phase rotation 0 – 359° in steps of 1°
Gain -12dB to 120dB in 0.1dB steps for absolute, differential and
rotational channel
Coil monitoring Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
End signal suppression Control of testing signals at start/finish of cut lengths
Data processing
Signal processing and
defect evaluation
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss
the signal can be stopped, zoomed and scrolled back into the past
Classification of the test pieces in up to 3 sorting classes according to
flaw type, flaw density and number of flaws
Test results Compilation on 2 levels: per order and part/batch/shift
Save the test results order-related as XML file
(single alarms, RT value, XY data)
Interface to a SQL
database (optional)
For storing lines parameters, test parameters and test results
Software
Signal evaluation Multitasking RTOS, non-volatile
User interface Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control
checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing
parameters and locking access to parameters with user level rights
Reporting software EDDYTREND: Viewing and analyzing of testing signals; identifying
quality trends (option)
Data transfer Standard LAN: Ethernet (TCP/IP), 1Gbit/s
Hardware
Screen and housing 15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent
interference according to VDE843 CE EN 50081-2 and IEC 801.1-4
EN 50082-2
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-
1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; DIN EN 61326-2-2;
VDE 0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-
2:2013
Dimensions (HxWxD): 372,5 x 444 x 556 mm (14,6” x 17,5” x 21,9”),
8 height units
Weight: max 30kg (66lb), depending on number of channels
Input Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
Storage SSD 128GB
Operating conditions Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
Input and output interfaces
12 inputs potential free 24V
12 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max
3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
Power supply
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA
Up to 5 completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 605 ensure the flexibility required for mastering future test requirements. Thanks to the modular architecture with up to 3 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
Giatec ICOR Wireless NDT Corrosion Detection - NEW (ICOR)
Non-Invasive & Non-Destructive Wireless Technology
Unlike other devices which must drill into the concrete and physically connect to the rebar to evaluate corrosion, the iCOR® is completely non-destructive.
Fast & Accurate Real-Time Data in Seconds
Data is collected, analyzed, and stored wirelessly within the mobile app on the tablet provided where it can be easily shared with team members.
Automatic Report Generation Simple & Easy-To-Use
Detailed corrosion evaluation of reinforced concrete structures is presented as contour maps which are accessible in real-time on the tablet.
Recipient of NACE Corrosion Innovation Award
iCOR is the most advanced wireless corrosion measurement device for evaluating the health of reinforced concrete structures. iCOR detects corrosion potential, corrosion rate, and in-situ electrical resistivity. In 2019, the iCOR was presented the Corrosion Innovation Award by the National Association of Corrosion Engineers (NACE).
Applications
Detection of corrosion in reinforcement
Measurement of rebar corrosion rate
Evaluation of corrosion potential of rebar
Measurement of in-situ electrical resistivity
Assessment of concrete durability
Rehabilitation and repair of concrete structures
Software
Real-time contour mapping of corrosion rate, electrical resistivity, and corrosion potential
Accurate non-subjective algorithm-based interpretations
Multiple and directional parameters tested in a single measurement
Easy reporting and data exporting
Hardware
Non-destructive, and non-invasive wireless technology
Measurements obtained and evaluated within seconds
Simple and easy-to-use with minimal training required
Single-person operation device
Tablet included with free Android app
Award-winning patented technology
Patented Technology
iCOR benefits from the patented CEPRA technology that makes it possible to estimate the rate of rebar corrosion through a noninvasive, non-destructive approach. This means that the need to connect the device to the rebar to obtain measurements, which is the case for other commercial devices, is eliminated with the iCOR.
TECHNICAL SPECIFICATIONS :
Testing Time 3 to 30 seconds
Corrosion Rate Range 0 to 500 μm / year
Corrosion Potential Range -800 to 200 mV / CSE
Electrical Resistivity Range 0 to 10,000 Ω • m
Operating Temperature 32 to 113°F (0 ~ 45°C)
Operating Humidity 20~ 90% RH
Dimensions 250 x 70mm
Weight 900g
INCLUDED :
Beta unit, Tablet with hands-free carrying support, Data Analysis App., User manual, Connection sponges, USB cable, Conductive solution, Carrying Case.
Unlike other devices which must drill into the concrete and physically connect to the rebar to evaluate corrosion, the iCOR® is completely non-destructive.
Fast & Accurate Real-Time Data in Seconds
Data is collected, analyzed, and stored wirelessly within the mobile app on the tablet provided where it can be easily shared with team members.
Automatic Report Generation Simple & Easy-To-Use
Detailed corrosion evaluation of reinforced concrete structures is presented as contour maps which are accessible in real-time on the tablet.
Recipient of NACE Corrosion Innovation Award
iCOR is the most advanced wireless corrosion measurement device for evaluating the health of reinforced concrete structures. iCOR detects corrosion potential, corrosion rate, and in-situ electrical resistivity. In 2019, the iCOR was presented the Corrosion Innovation Award by the National Association of Corrosion Engineers (NACE).
Applications
Detection of corrosion in reinforcement
Measurement of rebar corrosion rate
Evaluation of corrosion potential of rebar
Measurement of in-situ electrical resistivity
Assessment of concrete durability
Rehabilitation and repair of concrete structures
Software
Real-time contour mapping of corrosion rate, electrical resistivity, and corrosion potential
Accurate non-subjective algorithm-based interpretations
Multiple and directional parameters tested in a single measurement
Easy reporting and data exporting
Hardware
Non-destructive, and non-invasive wireless technology
Measurements obtained and evaluated within seconds
Simple and easy-to-use with minimal training required
Single-person operation device
Tablet included with free Android app
Award-winning patented technology
Patented Technology
iCOR benefits from the patented CEPRA technology that makes it possible to estimate the rate of rebar corrosion through a noninvasive, non-destructive approach. This means that the need to connect the device to the rebar to obtain measurements, which is the case for other commercial devices, is eliminated with the iCOR.
TECHNICAL SPECIFICATIONS :
Testing Time 3 to 30 seconds
Corrosion Rate Range 0 to 500 μm / year
Corrosion Potential Range -800 to 200 mV / CSE
Electrical Resistivity Range 0 to 10,000 Ω • m
Operating Temperature 32 to 113°F (0 ~ 45°C)
Operating Humidity 20~ 90% RH
Dimensions 250 x 70mm
Weight 900g
INCLUDED :
Beta unit, Tablet with hands-free carrying support, Data Analysis App., User manual, Connection sponges, USB cable, Conductive solution, Carrying Case.
iCOR is the most advanced wireless corrosion measurement device for evaluating the health of reinforced concrete structures. iCOR detects corrosion potential, corrosion rate, and in-situ electrical resistivity. In 2019, the iCOR was presented the Corrosion Innovation Award by the National Association of Corrosion Engineers (NACE).
Giatec ICOR is a unique non-destructive testing tool for detailed detection and evaluation of corrosion in reinforced concrete structures without the need to have an electrical connection to the rebar.
Rohmann Elotest M6 Handheld Eddy Current Tester - NEW (Rohmann Elotest M6)
ELOTEST \ M6
In 1977, the Rohmann success story began with the portable
rototest and now continues with the new ELOTEST M6. This digital one-hand tester impresses with its excellent signal quality. The new handheld ELOTEST M6 impresses with integrated C-Scan function for array probes and rotor applications. It is the first handheld instrument with harmonic analysis for testing microstructural, hardness and strength changes in metallic materials.
A completely new generation of eddy current tester
With the ELOTEST M6 you hold the most innovative handheld tester in its class in your hands. Whether in a horizontal orientation as a tabletop unit or vertically as a handheld tester – all flexibility in one unit. Whether right- or left-handed – all personal habits of the user are taken into account.
The 7″ touch screen gives you a comprehensive and flexible overview of your test result. With the 3-fold multi-touch, you have your finger on the pulse and the tester can thus be operated in any situation.
Always on hand: reference standards directly on the test instrument. Individually, depending on the test requirement, the reference parts can be exchanged.
Portable state-of-the-art Eddy Current testing with ELOTEST M6
256 Sensors
Multiplex of 256 sensors max., for example with the latest array technology and with an external Mini-Mux integrated in the sensor. C-Scan display for array probes and rotor applications.
7 inches
Touch display – can be operated intuitively, even when wearing work gloves. An test instrument that does not require any keys. User-friendly software. Can be directed vertically or horizontally for flexible applications. Can be operated with the right or with the left hand.
IP 67
The device is dustproof and to a limited extent waterproof. It has the corresponding IP protection
class so that it can be temporarily immersed in water to a maximum depth of 1 meter for a maximum of 30 mins.
1.2 kg
Total weight of the test instrument, including a powerful, quickly replaceable battery with up to 8 h service life. A replacement battery can be comfortably carried in a belt pack.
SPECS :
Eddy Currents
1 channel with 2 separate receiver entries for the operation of combined difference/absolute probes for distance compensation or the separate evaluation of the difference and the absolute probe in defect and grinding burn inspection.
Frequency range: 10 Hz - 12.5 MHz
Output voltage: /- 0.1 to /- 5 Volt
Output current: 300 mA
Filtering range: 0 Hz - 100 kHz
Amplification: 0 db - 80 dB, no pre-amplifier required
Threshold: Line, Band, Box, Circle, FlatCircle
Two parameter set multiplex (2 frequencies etc.)
Sensor multiplexer control (external sensor Mux) for up to 256 sensors with two receivers, Mux rate up to 125 KHz (only ELOTEST M6 Advance)
Casing, screen, etc
Full IP67 casing, also with open connectors
Dimensions approx. 233 x 169 x 78 mm
The desktop stand has two operation angles and has been optimized for curved and
plane surfaces.
Screen size: 7 inch wide High Brightness IPS display, resolution 1024 x 600 with LED background
lighting 800 cd
Capacitive touch surface
Three operating directions of the device: right-hander vertical format, left-hander
vertical format and desktop horizontal format
Weight: approx. 1.2 kg including battery
Integrated microphone and speakers for VoiceMemo recordings
Ambient light sensor for a longer battery life in dark environments
Battery, performance
Li-Ion standard battery, fully certified, no tool required for replacement
Battery life up to 8 hours, depending on the application
Table power unit for power supply and for charging the battery in the device at the
same time
OPTION: belt pack for an additional battery for range extension or for reducing weight in
hand-held operation.
OPTION: table charger unit for the battery
Connectivity
Sensor adaptor for Rohmann standard cables, new Rohmann cables for the ELOTEST Accessory Bus, with a BNC plug for parametric sensors. Can be replaced without tools. Adaptors for external probes available on request.
IP67 power connection for table power unit and battery in a belt pouch
IP67 Ethernet connection, cable for standard RJ45 available, Gigabit Ethernet
IP67 USB-C style connection with USB-2 log
IP67 3.5 mm socket for headphones, headsets and microphones
User accessible Micro-SD card slot in thebattery compartment for storing settings and recordings
User accessible standard USB connection in the battery compartment for WiFi/Bluetooth
USB adaptor for an optional wireless connection
Free of charge PC-Client for mirroring theuser interface and for transmitting settingsand recordings to a computer connected via Ethernet or a WiFi for documentation and training purposes
Software characteristics of ELOTEST M6
Quick switch-over from one operating mode to another: defect recognition, rotor inspection, distance compensation
Strip chart display with zoom, offline signal modification and direct recording on a MicroSD card
C-SCAN recorder for rotor applications
Waterfall chart for rotor applications
Comment system with markers for all recorders: text marker, voice memo marker
PDF reports with comments
ELOTEST M6 Advance (additional functions)
Array mode for sensor arrays with up to 256 sensors
Guided sensor calibration for arrays
C-SCAN operation for arrays
Harmonic wave evaluation for sorting tasks
Also you can check product : Rohmann Elotest M3 - Dual Frequency Eddy Current Instrument - NEW
In 1977, the Rohmann success story began with the portable
rototest and now continues with the new ELOTEST M6. This digital one-hand tester impresses with its excellent signal quality. The new handheld ELOTEST M6 impresses with integrated C-Scan function for array probes and rotor applications. It is the first handheld instrument with harmonic analysis for testing microstructural, hardness and strength changes in metallic materials.
A completely new generation of eddy current tester
With the ELOTEST M6 you hold the most innovative handheld tester in its class in your hands. Whether in a horizontal orientation as a tabletop unit or vertically as a handheld tester – all flexibility in one unit. Whether right- or left-handed – all personal habits of the user are taken into account.
The 7″ touch screen gives you a comprehensive and flexible overview of your test result. With the 3-fold multi-touch, you have your finger on the pulse and the tester can thus be operated in any situation.
Always on hand: reference standards directly on the test instrument. Individually, depending on the test requirement, the reference parts can be exchanged.
Portable state-of-the-art Eddy Current testing with ELOTEST M6
256 Sensors
Multiplex of 256 sensors max., for example with the latest array technology and with an external Mini-Mux integrated in the sensor. C-Scan display for array probes and rotor applications.
7 inches
Touch display – can be operated intuitively, even when wearing work gloves. An test instrument that does not require any keys. User-friendly software. Can be directed vertically or horizontally for flexible applications. Can be operated with the right or with the left hand.
IP 67
The device is dustproof and to a limited extent waterproof. It has the corresponding IP protection
class so that it can be temporarily immersed in water to a maximum depth of 1 meter for a maximum of 30 mins.
1.2 kg
Total weight of the test instrument, including a powerful, quickly replaceable battery with up to 8 h service life. A replacement battery can be comfortably carried in a belt pack.
SPECS :
Eddy Currents
1 channel with 2 separate receiver entries for the operation of combined difference/absolute probes for distance compensation or the separate evaluation of the difference and the absolute probe in defect and grinding burn inspection.
Frequency range: 10 Hz - 12.5 MHz
Output voltage: /- 0.1 to /- 5 Volt
Output current: 300 mA
Filtering range: 0 Hz - 100 kHz
Amplification: 0 db - 80 dB, no pre-amplifier required
Threshold: Line, Band, Box, Circle, FlatCircle
Two parameter set multiplex (2 frequencies etc.)
Sensor multiplexer control (external sensor Mux) for up to 256 sensors with two receivers, Mux rate up to 125 KHz (only ELOTEST M6 Advance)
Casing, screen, etc
Full IP67 casing, also with open connectors
Dimensions approx. 233 x 169 x 78 mm
The desktop stand has two operation angles and has been optimized for curved and
plane surfaces.
Screen size: 7 inch wide High Brightness IPS display, resolution 1024 x 600 with LED background
lighting 800 cd
Capacitive touch surface
Three operating directions of the device: right-hander vertical format, left-hander
vertical format and desktop horizontal format
Weight: approx. 1.2 kg including battery
Integrated microphone and speakers for VoiceMemo recordings
Ambient light sensor for a longer battery life in dark environments
Battery, performance
Li-Ion standard battery, fully certified, no tool required for replacement
Battery life up to 8 hours, depending on the application
Table power unit for power supply and for charging the battery in the device at the
same time
OPTION: belt pack for an additional battery for range extension or for reducing weight in
hand-held operation.
OPTION: table charger unit for the battery
Connectivity
Sensor adaptor for Rohmann standard cables, new Rohmann cables for the ELOTEST Accessory Bus, with a BNC plug for parametric sensors. Can be replaced without tools. Adaptors for external probes available on request.
IP67 power connection for table power unit and battery in a belt pouch
IP67 Ethernet connection, cable for standard RJ45 available, Gigabit Ethernet
IP67 USB-C style connection with USB-2 log
IP67 3.5 mm socket for headphones, headsets and microphones
User accessible Micro-SD card slot in thebattery compartment for storing settings and recordings
User accessible standard USB connection in the battery compartment for WiFi/Bluetooth
USB adaptor for an optional wireless connection
Free of charge PC-Client for mirroring theuser interface and for transmitting settingsand recordings to a computer connected via Ethernet or a WiFi for documentation and training purposes
Software characteristics of ELOTEST M6
Quick switch-over from one operating mode to another: defect recognition, rotor inspection, distance compensation
Strip chart display with zoom, offline signal modification and direct recording on a MicroSD card
C-SCAN recorder for rotor applications
Waterfall chart for rotor applications
Comment system with markers for all recorders: text marker, voice memo marker
PDF reports with comments
ELOTEST M6 Advance (additional functions)
Array mode for sensor arrays with up to 256 sensors
Guided sensor calibration for arrays
C-SCAN operation for arrays
Harmonic wave evaluation for sorting tasks
Also you can check product : Rohmann Elotest M3 - Dual Frequency Eddy Current Instrument - NEW
With the ELOTEST M6 you hold the most innovative handheld tester in its class in your hands. Whether in a horizontal orientation as a tabletop unit or vertically as a handheld tester – all flexibility in one unit. Whether right- or left-handed – all personal habits of the user are taken into account.
The 7″ touch screen gives you a comprehensive and flexible overview of your test result. With the 3-fold multi-touch, you have your finger on the pulse and the tester can thus be operated in any situation.
Always on hand: reference standards directly on the test instrument. Individually, depending on the test requirement, the reference parts can be exchanged.
Silverwing Swift MFL Corrosion Mapping - NEW (SWIFT-M)
Swift MFL portable instrument with a large, premium-quality multi-touch display. Incl.2 batt., power supp., manual, rugged case.
Highlights :
SPECS :
Acquisition modes Internal Clk, Encoder
Array connectors 1x IPEX
Batteries - typical life 6-8 hours
Cooling Sealed with internal fan
Data storage SSD, 100 GB
Display resolution 1024 × 768
Display size 26.4 cm (10.4")
Display type Capacitive multi-touch, with 3 mm (1/8 in), chemically strengthened glass cover. Non-reflective (AR coating), anti-fingerprint (oleophobic coating), optically bonded LCD and touchscreen. Passive backlight enhancement
Full recordable data for mapping Yes
High temperature inspections Yes
Highly portable easy to use system Yes
Multitouch control Yes
Nb. of input channels 8
Nb. of receiving elements Up to 128
Paperless Reporting Yes
Precision active steering No
Probability of detection 2mm diameter 20% loss
Probe type MFL
Rapid Coverage Yes
Rope access applications Yes
Setup creation/management Yes
Umbilical length 5m, 10m and 15m
Acquisition rate Up to 50 kHz
Automatic screenshot with defect entry Yes
Batteries - type 2x li-ion, rechargeable, DOT compliant
Compliance EN 61010-1, CE, WEEE, FCC, Part 15B, ICES-003, RoHS
Defect table (for reporting) Yes
Digitizing 16-bit resolution
Encoders and I/O connectors 1x 12-pin Fischer
Inspection workflows Optimized, with hard buttons
MFL receiver gain 23 - 64 dB
Programmable alarms Yes
Recordable UT data sets Yes
RFT/NFT/MFL connector Yes
Harness available Yes
Full screen mode Yes
Connectivity Gigabit Ethernet, Wi-Fi, HDMI, USB 2.0 (x3)
Dimensions (W x D x H) 355×288×127 mm (14.0×11.3×5.0 in)
Encoder inputs 3-axis Quadrature / Step /Dir, TTL 5V
IP rating IP65
Operating humidity 95%, non-condensing
Operating temperature 0°C to 40°C (32°F to 104°F)
Power supply/requirements Battery Operated
Programmable outputs Yes
Supported Technologies/Techniques MFL
Storage temperature 0°C to 40°C (32°F to 104°F)
Volume 13L (793.31 in3)
Weight (without batteries) 5.7 kg (12.5 lb)
Video output HDMI
Weight (with batteries) 6.6 kg (14.5 lb)
Highlights :
- Fast, reliable corrosion screening even in service
- Portable, battery-operated, sealed, large bright display
- Simple to learn and operate, offers a high PoD
SPECS :
Acquisition modes Internal Clk, Encoder
Array connectors 1x IPEX
Batteries - typical life 6-8 hours
Cooling Sealed with internal fan
Data storage SSD, 100 GB
Display resolution 1024 × 768
Display size 26.4 cm (10.4")
Display type Capacitive multi-touch, with 3 mm (1/8 in), chemically strengthened glass cover. Non-reflective (AR coating), anti-fingerprint (oleophobic coating), optically bonded LCD and touchscreen. Passive backlight enhancement
Full recordable data for mapping Yes
High temperature inspections Yes
Highly portable easy to use system Yes
Multitouch control Yes
Nb. of input channels 8
Nb. of receiving elements Up to 128
Paperless Reporting Yes
Precision active steering No
Probability of detection 2mm diameter 20% loss
Probe type MFL
Rapid Coverage Yes
Rope access applications Yes
Setup creation/management Yes
Umbilical length 5m, 10m and 15m
Acquisition rate Up to 50 kHz
Automatic screenshot with defect entry Yes
Batteries - type 2x li-ion, rechargeable, DOT compliant
Compliance EN 61010-1, CE, WEEE, FCC, Part 15B, ICES-003, RoHS
Defect table (for reporting) Yes
Digitizing 16-bit resolution
Encoders and I/O connectors 1x 12-pin Fischer
Inspection workflows Optimized, with hard buttons
MFL receiver gain 23 - 64 dB
Programmable alarms Yes
Recordable UT data sets Yes
RFT/NFT/MFL connector Yes
Harness available Yes
Full screen mode Yes
Connectivity Gigabit Ethernet, Wi-Fi, HDMI, USB 2.0 (x3)
Dimensions (W x D x H) 355×288×127 mm (14.0×11.3×5.0 in)
Encoder inputs 3-axis Quadrature / Step /Dir, TTL 5V
IP rating IP65
Operating humidity 95%, non-condensing
Operating temperature 0°C to 40°C (32°F to 104°F)
Power supply/requirements Battery Operated
Programmable outputs Yes
Supported Technologies/Techniques MFL
Storage temperature 0°C to 40°C (32°F to 104°F)
Volume 13L (793.31 in3)
Weight (without batteries) 5.7 kg (12.5 lb)
Video output HDMI
Weight (with batteries) 6.6 kg (14.5 lb)
Swift MFL portable instrument with a large, premium-quality multi-touch display. Incl.2 batt., power supp., manual, rugged case.
TD FocusScan RX II Ultrasonic Flaw Detector - NEW (FocusScan RX II)
The FocusScan RX II is an advanced portable PAUT acquisition system encompassing Full Matrix Capture (FMC) with full-featured Total Focusing Method (TFM).
Retaining the best features of the FocusScan-RX, the FocusScan RX II offers two 64 element IPEX connectors, eight Lemo 00 connectors for ToFD and Pulse echo, two-axis motor drive control, positional encoding, 12” wide-aspect touchscreen, hot swappable batteries, full TDScan software suite and ESBeamTool® included.
Features
Powerful Analysis and Reporting Functions
On-Board 2-axis Motor Control Drive Unit
Import Setups from ESBeamTool®
User Replaceable Batteries (hot swappable)
Up to 64/128PR Phased Array
Two 64 element IPEX Phased Array Connectors
2D Matrix and Dual Linear Array support
8 Independent Conventional Ultrasonic Channels
2 Axis Encoding, video tracking
Simultaneous PA,ToFD and/or PE acquisition
FMC/TFM
Multi-channel/group data acquisition
128GB SSD Storage
Applications
Pressure Vessels
Pipeline Girth Welds
Composites
Structural Welds
Forgings & Castings
Turbine Disks & Blades
Aircraft Components
Hydrogen Damage Surveys
Corrosion Surveys
HTHA Surveys
General Flaw Detection
Techniques
Phased Array
FMC/TFM
TOFD
Pulse Echo
Corrosion Mapping
Weld Zone Discrimination
Software
Phased Array/TFM
TOFD
Pulse Echo
AWS
Strip-Scan
Long Range (Creeping Head Inspection Method corrosion detection)
TD Super-View
ESBeamTool® included
HARDWARE
System Options
16/128PR 16 Active, 128 Elements, 8 Conventional
32/128PR 32 Active, 128 Elements, 8 Conventional
64/128PR 64 Active, 128 Elements, 8 Conventional
General
Number of Active Channels Up to 128
Number Of Focal Laws Up to 890
Dynamic Depth Focusing Yes
Digitisation
A/D Sampling Frequency Phased Array = 8Bit & 14Bit
Conventional = 8Bit & 14Bit
System Bandwidth(-3dB) Phased Array = 0.25MHz to 25MHz
Conventional = 0.25MHz to 25MHz
Max Pulse Repetition Frequency Variable up to 5KHz
Pulser
Pulser Delays 0μs to 20μs in 2.5ns steps
Output Impedance 6 Ohms
HT Pulse Shape Square wave
HT Pulse Voltage Phased Array = 5 to 190V in 1V Steps
Conventional = 5 to 190V in 1V steps
HT Pulse Width Range 20ns to 500ns in 2.5ns steps
Rise/fall time < 5ns
Receiver
Receiver Delays 0μs to 20μs in 1ns steps
Gain Range 0 to 100dB in 0.1dB steps
Input Impedance 50 Ohms
Dynamic Depth Focusing
Operation Dynamically optimises receive focus delays
Range Of Operation User specified depth/range in mm or μs
Performance 100MHz real-time
Receiver TCG Curves
Number of Curves Conventional - 1 per channel
Phased Array - 1 per Focal Law
A-Scan Digitizing
A-Scan Points Per Channel 8000 samples per channel
Number Of Gates Per Channel 3 overlapping hardware Gates
Gate Start/Width User definable in 40ns steps
Gate Reference Points Transmit Pulse or Material Interface Echo
Storage Modes Per Gate A-Scans, Peak Depth and Amplitude, Both
Signal Averaging
Number Of Channels All (128 software channels)
Averaging Rates Real-time averaging 2 - 256, user definable
Peak Processing
Peak Storage Modes All Peaks, First Peak, Largest Peak/s,
Loss of Signal, Between peaks
Threshold Setup 5 to 100% in 1% steps per hardware Gate
Number Of Peaks Per Gate 16 max
FMC/TFM
Data Acquisition mode Full matrix capture, Half matrix capture, Custom
Wave Propagation Any combination of T & L
Amplitude Fidelity Yes
Encoded TFM Yes
TFM Data Saving Yes
TFM Modes Conventional, PWI, Virtual Source (Swept, Linear)
Scanner Interface Ports
Input Type Encoder, Video Camera
Number of Axis 2 Axis
Encoder Interface TTL compatible, 5V @ 1A, 12V @ 0.4A
Video Input 1Vpp Composite
Motor Drive 2 Axis (24v, 5 Amps)
PC (Internal)
Operating System Windows® 10
3rd Party Software ESBeamTool® (Eclipse Scientific)
Processor Intel Atom E3845
Memory 4GB
Display Colour TFT (industrial type) 12.1”
Display Resolution 1280 x 800 (Sunlight Readable Screen)
Storage 128GB SSD
Ports 3 x USB 2.0
1 x 10/100/1000 Ethernet,
GPIO
1 x Video
Size, Weight and Environmental
Unit Dimensions 370 x 294 x 114 (WxHxD)
Weight 7.3kg (1 Battery)
Rating Designed to IP66
Temperature -10ºC to 40ºC operating / -25ºC to 85ºC storage
Power Requirements
Batteries 2 x Hot Swappable
DC Input 19V
AC Input 90 to 260VAC @ 40Hz to 60Hz
SOFTWARE
General Features
• Simultaneous Phased Array, TOFD, Pulse Echo and FMC/TFM data collection
• Operator definable weld geometry overlays
• Real-time A, B, C and D-Scan images, with user defined display modes
• On-Board report generation including interactive print-preview & user-definable
report fields
• Full cursor analysis indicating peak depth, amplitude and x,y position
• Export Bitmap images to any Windows® application
• 8 or 14 bit Data acquiistion for Phased array, TOFD and Pulse Echo
• Import ESBeamTool® setups
Phased Array
• User configurable control of beam angle, focal distance and spot size
• Linear, Sectorial, Linear spread (Simple & Compound) and Single beam scans
• Dynamic Depth Focusing (DDF) provides a user-definable focal range
• Supports Linear, Dual Linear, 2D Matrix and Dual Matrix probe/wedge geometries
• Amplitude correction across sectorial scan angles or fixed angle focal laws
• Skip Correction provides correct depth/range relationship for multiple legs
FMC/TFM
• Integrated with TDScan
• Envelope processing
• Multi-channel/group data acquisition
• Multi-mode data processing (Conventional, PWI, Virtual Source Swept & Linear)
• Amplitude fidelity configurator
ToFD
• Perform multi-channel TOFD, Phased Array, FMC/TFM and Pulse Echo
inspections simultaneously
• Full suite of image analysis tools for defect/crack sizing
• Real-time multi-channel averaging significantly improves signal quality
• Linearisation, Straightening, SAFT, Parabolic cursors
• File utilities include file join/split, reverse, save partial, output data
to text file etc
Pulse Echo
• Independent control of transmit and receive parameters
• C-scan with end/side views for corrosion mapping
• Trigger reference modes including Interface Echo or Tx Pulse
• Multiple peak data storage modes, including full/selective A-Scan storage
Weld Zone Discrimination
• Combined TOFD, Time/Amplitude view, Map, Couplant Check, Go/No-Go and
Weld overlay views in a single pass
• Inspection data displayed as strip-charts indicating weld zones
• Integrated TOFD analysis
• Automated report generator with acceptance configurator
The FocusScan RX II is an advanced portable PAUT acquisition system encompassing Full Matrix Capture (FMC) with full-featured Total Focusing Method (TFM). Retaining the best features of the FocusScan-RX, the FocusScan RX II offers two 64 element IPEX connectors, eight Lemo 00 connectors for ToFD and Pulse echo, two-axis motor drive control, positional encoding, 12” wide-aspect touchscreen, hot swappable batteries, full TDScan software suite and ESBeamTool® included.
TD HandyScan RX Ultrasonic Inspection Machine - NEW (HandyScan RX)
The HandyScan RX is a hand-held multifunction and portable acquisition unit with Phased Array, ToFD, Pulse Echo, Corrosion Mapping and Weld Zone Discrimination capabilities. Born out of the demand for an inexpensive ultrasonic system, the HandyScan RX delivers ultrasonic techniques in a single integrated compact unit.
Features
Highly Portable
Sunlight Readable Screen
Extensive Analysis Tools
Powerful Reporting Functions
Removable Battery
2 Axis Encoder; Video tracking
Import setups from ESBeamTool®
x 8 Conventional Channels
32/64 Phased Array
Simultaneous PA, ToFD and/or PE data collection
128GB SSD storage
Applications
Pressure Vessel Welds
Pipeline Welds
Corrosion Surveys
Turbine Disks & Blades
Complex Geometries
Forgings & Castings
Aircraft Components
Hydrogen Damage Surveys
Techniques
Phased Array
ToFD
Pulse Echo
Corrosion Mapping
Weld Zone Discrimination
Software
• Phased Array/Pulse Echo
• TOFD
• Strip-Scan (AUT)
• Long Range (Creep Wave & Corrosion Mapping)
• TD Super-View
• ESBeamTool
HARDWARE
System Options
32/64 32 Active, 64 Elements, 8 Conventional
16/64 16 Active, 64 Elements, 4 Conventional
General
Number Of Focal Laws 1700 max
Dynamic Depth Focusing Yes
Digitisation
A/D Sampling Frequency Phased Array = 8Bit & 14Bit @ 100MHz
Conventional = 8Bit & 14Bit @ 100MHz
System Bandwidth(-3dB) Phased Array = 0.75MHz to 25MHz
Conventional = 0.75MHz to 25MHz
Max Pulse Repetition Frequency Variable up to 5KHz
Pulser
Number of Pulsers 16/32/64
Number of Active Pulsers 1 to 32
Pulser Delays 0μs to 20μs in 2.5ns steps
Output Impedance 6 Ohms
HT Pulse Shape Square wave
HT Pulse Voltage Phased Array = 5 to 190V in 1V Steps
Conventional = 5 to 190V in 1V steps
HT Pulse Width Range 20ns to 500ns in 2.5ns steps
Rise/fall time < 5ns
Receiver
Number of Receivers 16/32/64
Number of Active Receivers 1 to 32
Receiver Delays 0μs to 20μs in 1ns steps
Gain Range P/E=0 to 90dB in 0.1dB steps
P/A=0 to 72dB in 0.1dB steps
Input Noise Level 2.5nV/(Hz) 1/2 across full sytem bandwidth
Input Impedance 50 Ohms
Dynamic Depth Focusing
Operation Dynamically optimises receive focus delays
Range Of Operation User specified depth/range in mm or μs
Performance 100MHz real-time
Receiver DAC Curves
Number of Curves 1 to 8
Rate of Gain Change Up to 40dB/μs
A-Scan Digitising
A-Scan Points Per Channel 8000 samples per channel
Number Of Gates Per Channel 3 overlapping hardware Gates
Gate Start/Width User definable in 40ns steps
Gate Reference Points Transmit Pulse or Material Interface Echo
Storage Modes Per Gate A-Scans, Peak Depth and Amplitude, Both
Signal Averaging
Number Of Channels All (128 software channels)
Averaging Rates Real-time averaging 2 - 256, user definable
Peak Processing
Peak Storage Modes All Peaks, First Peak, Largest Peak/s,
Loss of Signal, Between peaks
Threshold Setup 5 to 100% in 1% steps per hardware Gate
Number Of Peaks Per Gate 16 max
Scanner Interface Ports
Input Type Encoder, Potentiometer, Video Camera
Number of Axis 2 Axis, TTL compatible
Encoder Interface TTL compatible, 5V @ 1A, 12V @ 0.4A
Potentiometer Interface 0 to 2.5V, sampled at 100Hz
Video Input 1Vpp Composite
PC (Internal)
Operating System Windows®
3rd Party Software ESBeamTool® (Eclipse Scientific)
Processor Intel®
Memory 2GB
Display Colour TFT (industrial type) 8.4”
TFT Display Resolution 800 x 600 - Sunlight Readable Screen
Storage 128GB SSD
Ports 2 x USB, 1 x 10/100 Ethernet, 1 x Video
Size, Weight and Environmental
Unit Dimensions 270 x 300 x 110 (WxHxD)
Weight 5kg
Temperature - Operating -10ºC to 40ºC
- Storage -25ºC to 85ºC (without batteries)
Power Requirements
Battery Operating Time 4 Hours (approx)
DC Input 19V
AC Input 90 to 260VAC @ 40Hz to 60Hz
SOFTWARE
General Features
• Simultaneous Phased Array, TOFD, Pulse Echo data collection
• Operator definable weld geometry overlays
• Real-time A, B, C and D-Scan images, with user defined display modes
• Internal report generation including interactive print-preview and user-definable
report fields
• Full cursor analysis indicating peak depth, amplitude and x,y position
• Export Bitmap images to any Windows® application
• 8 or 14 bit Data acquiistion for Phased array, TOFD and Pulse Echo
• Import ESBeamTool® setups
Phased Array
• User configurable control of beam angle, focal distance and spot size
• Fixed-angle electronic or sectorial scans
• Dynamic Depth Focusing (DDF) provides a user-definable focal range
• 2000 Focal Laws
• Supports Linear probe/wedge geometry
• Normalisation of amplitude across sectorial scan angles or fixed angle focal laws
• Beam Apodisation
• Skip Correction provides correct depth/range relationship for multiple legs
ToFD
• Perform multi-channel TOFD and Pulse Echo inspections simultaneously
• Full suite of image analysis tools for defect/crack sizing
• Real-time multi-channel averaging significantly improves signal quality
• Linearisation, Straightening, Synthetic-Aperture-Focusing-Technique (SAFT)
• File utilities include file join/split, reverse, save partial, output data to text file
Pulse Echo
• Independent control of transmit and receive parameters
• C-scan with end views for corrosion mapping
• Trigger reference modes including Interface Echo or Tx Pulse
• Multiple peak data storage modes, including full/selective A-Scan storage
Weld Zone Discrimination
• Combined TOFD, Time/Amplitude view, Map View, Couplant Check & Go/No-Go
and in a single pass
• Inspection data displayed as strip-charts indicating weld zones
• Integrated TOFD analysis
• Automated report generator
Features
Highly Portable
Sunlight Readable Screen
Extensive Analysis Tools
Powerful Reporting Functions
Removable Battery
2 Axis Encoder; Video tracking
Import setups from ESBeamTool®
x 8 Conventional Channels
32/64 Phased Array
Simultaneous PA, ToFD and/or PE data collection
128GB SSD storage
Applications
Pressure Vessel Welds
Pipeline Welds
Corrosion Surveys
Turbine Disks & Blades
Complex Geometries
Forgings & Castings
Aircraft Components
Hydrogen Damage Surveys
Techniques
Phased Array
ToFD
Pulse Echo
Corrosion Mapping
Weld Zone Discrimination
Software
• Phased Array/Pulse Echo
• TOFD
• Strip-Scan (AUT)
• Long Range (Creep Wave & Corrosion Mapping)
• TD Super-View
• ESBeamTool
HARDWARE
System Options
32/64 32 Active, 64 Elements, 8 Conventional
16/64 16 Active, 64 Elements, 4 Conventional
General
Number Of Focal Laws 1700 max
Dynamic Depth Focusing Yes
Digitisation
A/D Sampling Frequency Phased Array = 8Bit & 14Bit @ 100MHz
Conventional = 8Bit & 14Bit @ 100MHz
System Bandwidth(-3dB) Phased Array = 0.75MHz to 25MHz
Conventional = 0.75MHz to 25MHz
Max Pulse Repetition Frequency Variable up to 5KHz
Pulser
Number of Pulsers 16/32/64
Number of Active Pulsers 1 to 32
Pulser Delays 0μs to 20μs in 2.5ns steps
Output Impedance 6 Ohms
HT Pulse Shape Square wave
HT Pulse Voltage Phased Array = 5 to 190V in 1V Steps
Conventional = 5 to 190V in 1V steps
HT Pulse Width Range 20ns to 500ns in 2.5ns steps
Rise/fall time < 5ns
Receiver
Number of Receivers 16/32/64
Number of Active Receivers 1 to 32
Receiver Delays 0μs to 20μs in 1ns steps
Gain Range P/E=0 to 90dB in 0.1dB steps
P/A=0 to 72dB in 0.1dB steps
Input Noise Level 2.5nV/(Hz) 1/2 across full sytem bandwidth
Input Impedance 50 Ohms
Dynamic Depth Focusing
Operation Dynamically optimises receive focus delays
Range Of Operation User specified depth/range in mm or μs
Performance 100MHz real-time
Receiver DAC Curves
Number of Curves 1 to 8
Rate of Gain Change Up to 40dB/μs
A-Scan Digitising
A-Scan Points Per Channel 8000 samples per channel
Number Of Gates Per Channel 3 overlapping hardware Gates
Gate Start/Width User definable in 40ns steps
Gate Reference Points Transmit Pulse or Material Interface Echo
Storage Modes Per Gate A-Scans, Peak Depth and Amplitude, Both
Signal Averaging
Number Of Channels All (128 software channels)
Averaging Rates Real-time averaging 2 - 256, user definable
Peak Processing
Peak Storage Modes All Peaks, First Peak, Largest Peak/s,
Loss of Signal, Between peaks
Threshold Setup 5 to 100% in 1% steps per hardware Gate
Number Of Peaks Per Gate 16 max
Scanner Interface Ports
Input Type Encoder, Potentiometer, Video Camera
Number of Axis 2 Axis, TTL compatible
Encoder Interface TTL compatible, 5V @ 1A, 12V @ 0.4A
Potentiometer Interface 0 to 2.5V, sampled at 100Hz
Video Input 1Vpp Composite
PC (Internal)
Operating System Windows®
3rd Party Software ESBeamTool® (Eclipse Scientific)
Processor Intel®
Memory 2GB
Display Colour TFT (industrial type) 8.4”
TFT Display Resolution 800 x 600 - Sunlight Readable Screen
Storage 128GB SSD
Ports 2 x USB, 1 x 10/100 Ethernet, 1 x Video
Size, Weight and Environmental
Unit Dimensions 270 x 300 x 110 (WxHxD)
Weight 5kg
Temperature - Operating -10ºC to 40ºC
- Storage -25ºC to 85ºC (without batteries)
Power Requirements
Battery Operating Time 4 Hours (approx)
DC Input 19V
AC Input 90 to 260VAC @ 40Hz to 60Hz
SOFTWARE
General Features
• Simultaneous Phased Array, TOFD, Pulse Echo data collection
• Operator definable weld geometry overlays
• Real-time A, B, C and D-Scan images, with user defined display modes
• Internal report generation including interactive print-preview and user-definable
report fields
• Full cursor analysis indicating peak depth, amplitude and x,y position
• Export Bitmap images to any Windows® application
• 8 or 14 bit Data acquiistion for Phased array, TOFD and Pulse Echo
• Import ESBeamTool® setups
Phased Array
• User configurable control of beam angle, focal distance and spot size
• Fixed-angle electronic or sectorial scans
• Dynamic Depth Focusing (DDF) provides a user-definable focal range
• 2000 Focal Laws
• Supports Linear probe/wedge geometry
• Normalisation of amplitude across sectorial scan angles or fixed angle focal laws
• Beam Apodisation
• Skip Correction provides correct depth/range relationship for multiple legs
ToFD
• Perform multi-channel TOFD and Pulse Echo inspections simultaneously
• Full suite of image analysis tools for defect/crack sizing
• Real-time multi-channel averaging significantly improves signal quality
• Linearisation, Straightening, Synthetic-Aperture-Focusing-Technique (SAFT)
• File utilities include file join/split, reverse, save partial, output data to text file
Pulse Echo
• Independent control of transmit and receive parameters
• C-scan with end views for corrosion mapping
• Trigger reference modes including Interface Echo or Tx Pulse
• Multiple peak data storage modes, including full/selective A-Scan storage
Weld Zone Discrimination
• Combined TOFD, Time/Amplitude view, Map View, Couplant Check & Go/No-Go
and in a single pass
• Inspection data displayed as strip-charts indicating weld zones
• Integrated TOFD analysis
• Automated report generator
The HandyScan RX is a hand-held multifunction and portable acquisition unit with Phased Array, ToFD, Pulse Echo, Corrosion Mapping and Weld Zone Discrimination capabilities. Born out of the demand for an inexpensive ultrasonic system, the HandyScan RX delivers ultrasonic techniques in a single integrated compact unit.
Sonotron NDT ISONIC 3510 Smart PA Ultrasonic Flaw Detector - NEW (ISONIC 3510)
Very Powerful Superior Performance Extremely Portable Smart Phased Array Ultrasonic Flaw Detector and Recorder with 2 Additional Channels for Conventional UT / TOFD
Designed and built under the drive for improved detection, productivity, and reducing of inspection cost ISONIC 3510 uniquelly resolves the well-known nowadays challenges faced by NDT and QA management such as increasing of nomenclature and complexity of inspections combined with more demanding codes, standards, and norms along with significant loss of domain expertise.
ISONIC 3510 carries the application based smart platform for the regular and advanced ultrasonic testing delivering
5 inspection modalities – PA, TOFD, CHIME, SRUT GW, conventional UT and a combination of them
outstanding ultrasonic performance and probability of detection
built-in image guided scan plan creator (ray tracer) for the numerous types of simple and complex geometry welds, shafts, bolts, spindles, composite profiles, and the like
simplicity and intuitiveness of operation and data interpretation
rapidness in the creation of the new inspection solutions and procedures
easily expandable on-board solutions base
reduced training time and cost
comprehensiveness of automatically created inspection reports
The optimal suitability of ISONIC 3510 for resolving of the huge variety of inspection tasks for all industries and processes involving ultrasonic NDT are strongly backed by the above listed features and technical particulars and specs below
Flaw Detection and Thickness / Corrosion Mapping
True-To-Geometry Volume Overlay and 3D Coverage and Imaging for:
Butt Welds (Planar and Circumferential) with
Symmetrical or Asymmetrical Bevel or Unbeveled
Equivalent or Different Thickness of Jointed Parts
Longitudinal Welds
Fillet, Tee-, and TKY- Welds - Flat and Curved Parts
Corner and Nozzle Welds
Open Corner and Edge Welds
Lap Joints
Elbow and Transit Welds
Simple and Complex Geometry Solid and Hollow Shafts and Axles
Drill Rods, Bridge Hanger Pins, Bolts
Turbine Blades
Flat and Curved Carbon Fiber, Glass Fiber, Honeycombs Parts Including Corners and Radius Areas
etc
TOFD
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
Operating 1 or 2 PA Probes Simultaneously: No External Splitter Required
Versatile Fully Parallel PA Functionality Out of the Same Unit:
1 X 16:16
2 X 16:16
1 X 32:32
2 X 32:32
1 X 64:64
2 X 64:64
1 X 128:128
Freely Adjustable Emitting and Receiving Aperture
Testing Integrity:
100% Raw Data Capturing
EquPAS – Equalized (Homogenized) Phased Array Ultrasonic Testing Sensitivity Over Entire Scan Plan
Scanning Performance Monitoring, On-Line Displaying, and Recording
Quantitative Scanning Integrity Report
Live FMC/TFM
FD B-Scan (Frequency Domain B-Scan) - Ultrasonic Spectroscopy
VAUT - Video Aided UT
Augmented reality PAUT (AR PAUT) – live ultrasonic images embedded into video stream data in real time
GPS
Automatic Finding, Sizing, Alarming, and Reporting of the Defects
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, 3,4,5G
and much more..
Phased Array (PA) Modality:
Fully parallel 32:32 PA electronics expandable to 128:128
2 PA probe terminals - there is no external splitter required for operating 2 PA probes simultaneously
Ability of work with PA probes carrying up to 128 elements
Built-In PA Probe / Wedge / Delay Line Editor
Semiautomatic Routine for Quick Verification of Geometry (Dimensions and Angle), Velocity and Array Placement for wedges with flat and contoured contact face
Independently adjustable emitting and receiving aperture with parallel firing, A/D conversion, and on-the-fly real time digital phasing
Phased array pulser receiver with image guided ray tracing / scan plan designer for the numerous types of simple and complex geometry welds, shafts, bolts, spindles, composite profiles, and the like
8192 independently adjustable focal laws
On-the-fly focal law editing ability
Bi-polar square wave initial pulse: up to 300 Vpp / 100 dB analogue gain / 0.2...25 MHz bandpass / 16 bit 100 MHz ADC / 32 taps smoothly tunable digital filter
Regular and volume overlay true-to-geometry (true-to-shape) B-Scan / Sector Scan (S-Scan) / Horizontal Plane S-Scan (CB-Scan) coverage accompanied with all-codes-compliant A-Scan based evaluation
Multigroup coverage composed of several cross-sectional B- and S-Scans (scan plans) out of the same probe simultaneously
Interface Echo start
Strip Chart
Single group and multigroup Top (C-Scan), Side, End View imaging formed through encoded / time-based line scanning, 3D-Viewer
Single side / both sides weld coverage with use of one PA probe / pair of PA probes
TOFD Map out of a pair of PA probes
Top (C-Scan), Side, End View imaging formed through encoded XY- scanning, 3D-Viewer
Scanning performance monitoring and recording along with inspection data: scanning speed, coupling monitor, and lamination checker under the wedged probe
Equalized (homogenized) cross sectional coverage sensitivity: TCG-independent gain per focal law adjustment providing pure angle gain compensation (AGC) for S-Scan, etc
DAC, TCG applied to defects imaging and evaluation in real time or at the postprocessing stage (DAC / TCG image normalization)
Dynamic Focusing
FMC, TFM, Back Diffraction Technique with / without and Mode Conversion
Distinguishing and evaluation of diffracted and mode converted signals for defects sizing and pattern recognition
Operating Linear Array (LA), Ring Array (RA), Daisy Array (DA), Matrix Array (MA), Dual Matrix Array (DMA), Dual Linear Array (DLA), and other PA probes
FFT signal analysis - Ultrasonic Spectroscopy – for defect pattern analysis and materials structure characterization
FD B-Scan (Frequency Domain B-Scan) for rapid material structure screening, other special tasks
100% raw data capturing
Automatic finding and alarming defects / generating of editable defects list immediately upon scanning completed or at the postprocessing stage
Advanced defects sizing and pattern recognition utilities
Conventional UT and TOFD:
2 channels
Single / dual modes of pulsing/receiving for every channel
Bi-polar square wave initial pulse: up to 300 Vpp / 100 dB analogue gain / 0.2...25 MHz bandpass / 16 bit 100 MHz ADC / 32 taps smoothly tunable digital filter
Regular A-Scan
Thickness B-Scan
True-to-Geometry flaw detection B-Scan – straight / angle beam probes
CB-Scan
TOFD
Strip Chart and Stripped C-Scan
Parallel or sequential pulsing/receiving and A/D conversion
DAC, DGS, TCG
FFT signal analysis - Ultrasonic Spectroscopy
100% raw data capturing
General:
Dual Core 1.6 GHz clock 2 GB RAM 128 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Multi-axis / multi-plane / multi-frame video stream augmented reality encoder
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
ISONIC 3510 uniquely combines PA, single- and multi-channel conventional UT, and TOFD modalities providing 100% raw data recording and imaging. Along with the intuitive user interface, portability, lightweight, and battery operation this makes it suitable for all kinds of every-day ultrasonic inspections
PA modality is carried by the fully parallel non-multiplexed 32:32 electronics with independently adjustable emitting and receiving aperture, each may consist of 1...32 elements when operating one PA probe or 1...16 elements per probe in case of operating two PA probes simultaneously. 2 PA probes terminals allow operating of a pair of PA probes simultaneously with no need in an external splitter. 64- and 128-elements PA probes may be used with ISONIC 3510 when connected to instrument’s terminals through miniature active extenders, which expand the functionality to fully parallel 1 X 64:64, 2 X 32:32, 1 X 128:128, and 2 X 64:64 (no multiplexing involved). The groups of PA probe elements forming emitting / receiving aperture may be fully or partially matching or totally separated allowing maximal flexibility whilst managing the incidence angles, focal distances, types of radiated and received waves including directly reflected and diffracted signals either mode converted or not
Each channel is equipped with own pulser-receiver and A/D converter. Parallel firing, A/D conversion, and ”on-the-fly” digital phasing are performed for every possible composition and size of the emitting and receiving aperture so the implementing of each focal law is completed within a single pulsing/receiving cycle providing the maximal possible speed of material coverage
ISONIC 3510 allows using of various types PA probes: linear, rings, and daisy arrays (LA, RA, and DA), dual linear arrays (LA), matrix arrays (MA), dual matrix arrays (DMA), etc
In addition to PA electronics ISONIC 3510 carries 2 independent conventional channels for regular UT, TOFD, SRUT GW and other types of advanced inspection, imaging, and recording; each channel is capable for both single and dual modes of use
The top level ultrasonic performance is achieved through firing PA, TOFD, and conventional probes with bipolar square wave initial pulse with wide-range-tunable duration and amplitude (up to 300 Vpp). The high stability of the initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping improve the signal to noise ratio and resolution allowing controlling of the analogue gain over the 0…100 dB range for each modality
ISONIC 3510 is a very powerful platform for huge number of the practical PA UT software applications available for the activation at any moment. Thanks to unique True-To-Geometry Volume Overlap Coverage and Real Time Imaging ISONIC 3510 is suitable for high performance inspection of simple and complex geometry welds (butt, longitudinal, fillet, lap, corner, elbow, etc) with scanning from one or both sides simultaneously (when applicable), bolts, bridge hanger pins, wind turbine and other shafts, annular rings, flanges, rails and railway axles and wheels, CRFP and GRFP composite panels and profiled stuff, and the like. Precise and easy reproducible automatic Equalizing (Homogenizing) of the Sensitivity within Entire Cross-Section / Volume of the Material is provided thanks to the unique TCG-independent angle gain / gain per focal law compensation solution combined with DAC / TCG image normalization. Along with 100% raw data capturing and scanning performance monitoring, on-line displaying, and recording this provides the Highest Degree of Testing Integrity
Thanks to True-To-Geometry Volume Overlap Coverage and Imaging and Equalizing (Homogenizing) of the Sensitivity within Entire Cross-Section / Volume of the Material the inspection results produced by ISONIC 3510 are quickly and easy interpretable and well acceptable by the UT Pros and non-Pros as well
ISONIC 3510 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
ISONIC 3510 is fully compliant with the following codes
ASME Code Case 2541 – Use of Manual Phased Array Ultrasonic Examination Section V
ASME Code Case 2557 – Use of Manual Phased Array S-Scan Ultrasonic Examination Section V per Article 4 Section V
ASME Code Case 2558 – Use of Manual Phased Array E-Scan Ultrasonic Examination Section V per Article 4 Section V
ASTM 1961– 06 – Standard Practice for Mechanized Ultrasonic Testing of Girth Welds Using Zonal Discrimination with Focused Search Units
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 – Use of Ultrasonic Examination in Lieu of Radiography
Non-destructive testing of welds – Ultrasonic testing – Use of automated phased array technology. - International Standard EN ISO 13588:2019
Non-destructive testing of welds — Ultrasonic testing — Use of automated phased array technology for thin-walled steel components. - International Standard EN ISO 20601:2018
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Non-destructive Testing — Ultrasonic Testing — Examination for Discontinuities Perpendicular to the Surface. - International Standard ISO 16826:2012
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
The zero point test and annual verification procedures of ISONIC 3510 are fully compliant with the international standards below and the corresponding national norms
PA channels
ISO 18563-1. Non-destructive testing — Characterization and verification of ultrasonic phased array equipment. Part 1: Instruments
ISO 18563-3. Non-destructive testing — Characterization and verification of ultrasonic phased array equipment. Part 3: Combined systems
Conventional channels
EN 12668-1 / ISO 22232-1. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 1: Instruments
EN 12668-3 / ISO 22232-3. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 3: Combined Equipment
Designed and built under the drive for improved detection, productivity, and reducing of inspection cost ISONIC 3510 uniquelly resolves the well-known nowadays challenges faced by NDT and QA management such as increasing of nomenclature and complexity of inspections combined with more demanding codes, standards, and norms along with significant loss of domain expertise.
ISONIC 3510 carries the application based smart platform for the regular and advanced ultrasonic testing delivering
5 inspection modalities – PA, TOFD, CHIME, SRUT GW, conventional UT and a combination of them
outstanding ultrasonic performance and probability of detection
built-in image guided scan plan creator (ray tracer) for the numerous types of simple and complex geometry welds, shafts, bolts, spindles, composite profiles, and the like
simplicity and intuitiveness of operation and data interpretation
rapidness in the creation of the new inspection solutions and procedures
easily expandable on-board solutions base
reduced training time and cost
comprehensiveness of automatically created inspection reports
The optimal suitability of ISONIC 3510 for resolving of the huge variety of inspection tasks for all industries and processes involving ultrasonic NDT are strongly backed by the above listed features and technical particulars and specs below
Flaw Detection and Thickness / Corrosion Mapping
True-To-Geometry Volume Overlay and 3D Coverage and Imaging for:
Butt Welds (Planar and Circumferential) with
Symmetrical or Asymmetrical Bevel or Unbeveled
Equivalent or Different Thickness of Jointed Parts
Longitudinal Welds
Fillet, Tee-, and TKY- Welds - Flat and Curved Parts
Corner and Nozzle Welds
Open Corner and Edge Welds
Lap Joints
Elbow and Transit Welds
Simple and Complex Geometry Solid and Hollow Shafts and Axles
Drill Rods, Bridge Hanger Pins, Bolts
Turbine Blades
Flat and Curved Carbon Fiber, Glass Fiber, Honeycombs Parts Including Corners and Radius Areas
etc
TOFD
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
Operating 1 or 2 PA Probes Simultaneously: No External Splitter Required
Versatile Fully Parallel PA Functionality Out of the Same Unit:
1 X 16:16
2 X 16:16
1 X 32:32
2 X 32:32
1 X 64:64
2 X 64:64
1 X 128:128
Freely Adjustable Emitting and Receiving Aperture
Testing Integrity:
100% Raw Data Capturing
EquPAS – Equalized (Homogenized) Phased Array Ultrasonic Testing Sensitivity Over Entire Scan Plan
Scanning Performance Monitoring, On-Line Displaying, and Recording
Quantitative Scanning Integrity Report
Live FMC/TFM
FD B-Scan (Frequency Domain B-Scan) - Ultrasonic Spectroscopy
VAUT - Video Aided UT
Augmented reality PAUT (AR PAUT) – live ultrasonic images embedded into video stream data in real time
GPS
Automatic Finding, Sizing, Alarming, and Reporting of the Defects
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, 3,4,5G
and much more..
Phased Array (PA) Modality:
Fully parallel 32:32 PA electronics expandable to 128:128
2 PA probe terminals - there is no external splitter required for operating 2 PA probes simultaneously
Ability of work with PA probes carrying up to 128 elements
Built-In PA Probe / Wedge / Delay Line Editor
Semiautomatic Routine for Quick Verification of Geometry (Dimensions and Angle), Velocity and Array Placement for wedges with flat and contoured contact face
Independently adjustable emitting and receiving aperture with parallel firing, A/D conversion, and on-the-fly real time digital phasing
Phased array pulser receiver with image guided ray tracing / scan plan designer for the numerous types of simple and complex geometry welds, shafts, bolts, spindles, composite profiles, and the like
8192 independently adjustable focal laws
On-the-fly focal law editing ability
Bi-polar square wave initial pulse: up to 300 Vpp / 100 dB analogue gain / 0.2...25 MHz bandpass / 16 bit 100 MHz ADC / 32 taps smoothly tunable digital filter
Regular and volume overlay true-to-geometry (true-to-shape) B-Scan / Sector Scan (S-Scan) / Horizontal Plane S-Scan (CB-Scan) coverage accompanied with all-codes-compliant A-Scan based evaluation
Multigroup coverage composed of several cross-sectional B- and S-Scans (scan plans) out of the same probe simultaneously
Interface Echo start
Strip Chart
Single group and multigroup Top (C-Scan), Side, End View imaging formed through encoded / time-based line scanning, 3D-Viewer
Single side / both sides weld coverage with use of one PA probe / pair of PA probes
TOFD Map out of a pair of PA probes
Top (C-Scan), Side, End View imaging formed through encoded XY- scanning, 3D-Viewer
Scanning performance monitoring and recording along with inspection data: scanning speed, coupling monitor, and lamination checker under the wedged probe
Equalized (homogenized) cross sectional coverage sensitivity: TCG-independent gain per focal law adjustment providing pure angle gain compensation (AGC) for S-Scan, etc
DAC, TCG applied to defects imaging and evaluation in real time or at the postprocessing stage (DAC / TCG image normalization)
Dynamic Focusing
FMC, TFM, Back Diffraction Technique with / without and Mode Conversion
Distinguishing and evaluation of diffracted and mode converted signals for defects sizing and pattern recognition
Operating Linear Array (LA), Ring Array (RA), Daisy Array (DA), Matrix Array (MA), Dual Matrix Array (DMA), Dual Linear Array (DLA), and other PA probes
FFT signal analysis - Ultrasonic Spectroscopy – for defect pattern analysis and materials structure characterization
FD B-Scan (Frequency Domain B-Scan) for rapid material structure screening, other special tasks
100% raw data capturing
Automatic finding and alarming defects / generating of editable defects list immediately upon scanning completed or at the postprocessing stage
Advanced defects sizing and pattern recognition utilities
Conventional UT and TOFD:
2 channels
Single / dual modes of pulsing/receiving for every channel
Bi-polar square wave initial pulse: up to 300 Vpp / 100 dB analogue gain / 0.2...25 MHz bandpass / 16 bit 100 MHz ADC / 32 taps smoothly tunable digital filter
Regular A-Scan
Thickness B-Scan
True-to-Geometry flaw detection B-Scan – straight / angle beam probes
CB-Scan
TOFD
Strip Chart and Stripped C-Scan
Parallel or sequential pulsing/receiving and A/D conversion
DAC, DGS, TCG
FFT signal analysis - Ultrasonic Spectroscopy
100% raw data capturing
General:
Dual Core 1.6 GHz clock 2 GB RAM 128 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Multi-axis / multi-plane / multi-frame video stream augmented reality encoder
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
ISONIC 3510 uniquely combines PA, single- and multi-channel conventional UT, and TOFD modalities providing 100% raw data recording and imaging. Along with the intuitive user interface, portability, lightweight, and battery operation this makes it suitable for all kinds of every-day ultrasonic inspections
PA modality is carried by the fully parallel non-multiplexed 32:32 electronics with independently adjustable emitting and receiving aperture, each may consist of 1...32 elements when operating one PA probe or 1...16 elements per probe in case of operating two PA probes simultaneously. 2 PA probes terminals allow operating of a pair of PA probes simultaneously with no need in an external splitter. 64- and 128-elements PA probes may be used with ISONIC 3510 when connected to instrument’s terminals through miniature active extenders, which expand the functionality to fully parallel 1 X 64:64, 2 X 32:32, 1 X 128:128, and 2 X 64:64 (no multiplexing involved). The groups of PA probe elements forming emitting / receiving aperture may be fully or partially matching or totally separated allowing maximal flexibility whilst managing the incidence angles, focal distances, types of radiated and received waves including directly reflected and diffracted signals either mode converted or not
Each channel is equipped with own pulser-receiver and A/D converter. Parallel firing, A/D conversion, and ”on-the-fly” digital phasing are performed for every possible composition and size of the emitting and receiving aperture so the implementing of each focal law is completed within a single pulsing/receiving cycle providing the maximal possible speed of material coverage
ISONIC 3510 allows using of various types PA probes: linear, rings, and daisy arrays (LA, RA, and DA), dual linear arrays (LA), matrix arrays (MA), dual matrix arrays (DMA), etc
In addition to PA electronics ISONIC 3510 carries 2 independent conventional channels for regular UT, TOFD, SRUT GW and other types of advanced inspection, imaging, and recording; each channel is capable for both single and dual modes of use
The top level ultrasonic performance is achieved through firing PA, TOFD, and conventional probes with bipolar square wave initial pulse with wide-range-tunable duration and amplitude (up to 300 Vpp). The high stability of the initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping improve the signal to noise ratio and resolution allowing controlling of the analogue gain over the 0…100 dB range for each modality
ISONIC 3510 is a very powerful platform for huge number of the practical PA UT software applications available for the activation at any moment. Thanks to unique True-To-Geometry Volume Overlap Coverage and Real Time Imaging ISONIC 3510 is suitable for high performance inspection of simple and complex geometry welds (butt, longitudinal, fillet, lap, corner, elbow, etc) with scanning from one or both sides simultaneously (when applicable), bolts, bridge hanger pins, wind turbine and other shafts, annular rings, flanges, rails and railway axles and wheels, CRFP and GRFP composite panels and profiled stuff, and the like. Precise and easy reproducible automatic Equalizing (Homogenizing) of the Sensitivity within Entire Cross-Section / Volume of the Material is provided thanks to the unique TCG-independent angle gain / gain per focal law compensation solution combined with DAC / TCG image normalization. Along with 100% raw data capturing and scanning performance monitoring, on-line displaying, and recording this provides the Highest Degree of Testing Integrity
Thanks to True-To-Geometry Volume Overlap Coverage and Imaging and Equalizing (Homogenizing) of the Sensitivity within Entire Cross-Section / Volume of the Material the inspection results produced by ISONIC 3510 are quickly and easy interpretable and well acceptable by the UT Pros and non-Pros as well
ISONIC 3510 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
ISONIC 3510 is fully compliant with the following codes
ASME Code Case 2541 – Use of Manual Phased Array Ultrasonic Examination Section V
ASME Code Case 2557 – Use of Manual Phased Array S-Scan Ultrasonic Examination Section V per Article 4 Section V
ASME Code Case 2558 – Use of Manual Phased Array E-Scan Ultrasonic Examination Section V per Article 4 Section V
ASTM 1961– 06 – Standard Practice for Mechanized Ultrasonic Testing of Girth Welds Using Zonal Discrimination with Focused Search Units
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 – Use of Ultrasonic Examination in Lieu of Radiography
Non-destructive testing of welds – Ultrasonic testing – Use of automated phased array technology. - International Standard EN ISO 13588:2019
Non-destructive testing of welds — Ultrasonic testing — Use of automated phased array technology for thin-walled steel components. - International Standard EN ISO 20601:2018
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Non-destructive Testing — Ultrasonic Testing — Examination for Discontinuities Perpendicular to the Surface. - International Standard ISO 16826:2012
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
The zero point test and annual verification procedures of ISONIC 3510 are fully compliant with the international standards below and the corresponding national norms
PA channels
ISO 18563-1. Non-destructive testing — Characterization and verification of ultrasonic phased array equipment. Part 1: Instruments
ISO 18563-3. Non-destructive testing — Characterization and verification of ultrasonic phased array equipment. Part 3: Combined systems
Conventional channels
EN 12668-1 / ISO 22232-1. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 1: Instruments
EN 12668-3 / ISO 22232-3. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 3: Combined Equipment
| ISONIC 3510 - Technical Data PA Modality
Conventional UT and TOFD
General
|
Designed and built under the drive for improved detection, productivity, and reducing of inspection cost ISONIC 3510 uniquely resolves the well-known nowadays challenges faced by NDT and QA management such as increasing of nomenclature and complexity of inspections combined with more demanding codes, standards, and norms along with significant loss of domain expertise.
ETher NDE Victor 2.2D Eddy Current Flaw Detector - NEW (Victor 2.2D)
Lightweight, User Friendly & Automated
The ViCTor 2.2D is a user friendly automated eddy current inspection system designed with the Automation Engineer in mind. Based on the AeroCheck , NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available. The ViCTor 2.2D offers maximum flexibility for each individual application.
Ideally suited to inspection automation for the following reasons:
Non-Contact
High Speed (potentially up to 200ms)
No coupling needed, no effluent produced
Ideal for surface defect detection
Wide Geometry of probes available
Cost effective inspection solution for Bearings, Gudgeon Pins, Cylinder Liners
Features
Capable of simultaneous use of two probes, for increased inspection efficiency
Separate dual alarms
Rotary Drive and Conductivity operating modes on-board
Configurable I/O capability using voltage free contacts.
Large, bright LCD screen and external VGA for monitor output
Powered by 24V for easy industrial control system integration
RS-232 & USB remote control for easy control system integration
Ability to stream real time data over a USB
Dual analogue outputs enable simple recording
A DLL is available to permit software integration by the end user.
Applications
Surface breaking defects
Sub-surface defects in non-ferrous materials
Heat treatment / material property verification
Sensing applications for verifying geometry such as the presence of threads, butt weld detection.
Special Features
Guides Feature: Allows the user to display a slide show that can be created easily with commonly used desktop software. Instructions, tutorials and procedures can be added quickly and the NDT inspector can easily switch between the inspection itself and the Guides while performing a live test.
Innovative Loop Feature: Captures a live repetitive signal and then adjusts the instrument settings especially Phase, Gain and Filters in order to simplify the task of optimizing the parameters.
Data Logging: Real time recording or signal data and replay on instruments & desktop PC, up to 164 seconds
Trace Function: Allows a reference waveform to be stored on the screen and appears along the graticule behind the live spot, allowing the operator to readily compare the live data with the reference calibration.
Victor 2.2D Specification
Standard Kit Includes
Victor 2.2D Two Channel Eddy Current Flaw Detector
Software Manual on USB Stick with Rotary & Conductivity
Mains Power Supply, Input Voltage 90-264 VAC
Mains Lead - 2m
I/O Connector - 15-Way Male sub-D Connector, Metal Straight Hood
Optional Accessories
A wide range of probes are available
Weld Probe Kits
Surface Probe Kit
Sub Surface Probe Kit
Rotary Probe Kit
Conductivity Probe Kit
Tube Probe Kit
The ViCTor 2.2D is a user friendly automated eddy current inspection system designed with the Automation Engineer in mind. Based on the AeroCheck , NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available. The ViCTor 2.2D offers maximum flexibility for each individual application.
Ideally suited to inspection automation for the following reasons:
Non-Contact
High Speed (potentially up to 200ms)
No coupling needed, no effluent produced
Ideal for surface defect detection
Wide Geometry of probes available
Cost effective inspection solution for Bearings, Gudgeon Pins, Cylinder Liners
Features
Capable of simultaneous use of two probes, for increased inspection efficiency
Separate dual alarms
Rotary Drive and Conductivity operating modes on-board
Configurable I/O capability using voltage free contacts.
Large, bright LCD screen and external VGA for monitor output
Powered by 24V for easy industrial control system integration
RS-232 & USB remote control for easy control system integration
Ability to stream real time data over a USB
Dual analogue outputs enable simple recording
A DLL is available to permit software integration by the end user.
Applications
Surface breaking defects
Sub-surface defects in non-ferrous materials
Heat treatment / material property verification
Sensing applications for verifying geometry such as the presence of threads, butt weld detection.
Special Features
Guides Feature: Allows the user to display a slide show that can be created easily with commonly used desktop software. Instructions, tutorials and procedures can be added quickly and the NDT inspector can easily switch between the inspection itself and the Guides while performing a live test.
Innovative Loop Feature: Captures a live repetitive signal and then adjusts the instrument settings especially Phase, Gain and Filters in order to simplify the task of optimizing the parameters.
Data Logging: Real time recording or signal data and replay on instruments & desktop PC, up to 164 seconds
Trace Function: Allows a reference waveform to be stored on the screen and appears along the graticule behind the live spot, allowing the operator to readily compare the live data with the reference calibration.
Victor 2.2D Specification
| Probe | Connectors | 2 off 12 Way Lemo 2B (Absolute, Bridge and Reflection) and Lemo 00 (for single element absolute probes) |
| Rotary | Probe 1 only. 600-3000 rpm - ETher Mercury Drive (ARD002), Hocking 33A100 / 40A100, Rohmann MR3 and SR2 Drive (special adapter needed). | |
| Connectivity | Probe 1 only. Option becomes active with use of AeroCheck conductivity probe and cable | |
| Frequency | Dual Frequency | 10 Hz to 12.8 MHz |
| Gain | Overall | -18 to 104 dB |
| Main Gain | -18 to 82dB, 0.1, 1 and 6dB steps | |
| Input | 0dB or 12dB | |
| Drive | 0dB, 6dB and 10dB (0dB reference 1mW into 50 ohm) | |
| Max X/Y Ratio | -18dB to 82dB independent | |
| Phase | Range | 0.0 - 359.9°, 0.1° steps |
| Filters | Normal High Pass | DC to 2kHz or Low Pass Filter, which ever is the lower in 1 Hz steps. Plus variable adaptive balance drift compensation 0.01 - 0.5 Hz (6 steps). |
| Normal Low Pass | 1Hz to 2kHz or a quarter of the lowest test frequency whichever is lower in 1Hz steps. | |
| Balance | Manual | 14 internal balance loads; 2.2µh, 5.0µh, 6.0µh, 6.5µh, 7.0µh, 7.5µh, 8.2µh, 12µh, 15µh, 18µh, 22µh, 30µh, 47µh, 82µh |
| Automatic | Optimized balance load selection | |
| Mix Channel | Frequency | Full frequency range available on both channels |
| Probe Mode | Simultaneous reflection / bridge and absolute including simultaneous two probe Differential and Absolute | |
| Mix Gain | X/Y -18 to 18dB | |
| Mix Phase | 0.0 - 359.9°, 0.1° steps | |
| Alarm Gates | Number | 2 independent Alarm Gates may be configured on Pane 1, Pane 2 or Both Panes (logical or) |
| Box | Fully configurable, Freeze, Tone or Visual | |
| Sector | Fully configurable, Freeze, Tone or Visual | |
| Display | Type | 5.7" (145mm), 18 bit color, daylight readable |
| Viewable Area | 4.5" (115.2mm) Horizontal x 3.4" (86.4mm) Vertical | |
| Resolution | 640 x 480 pixels | |
| Color Schemes | User configurable Dark, Bright and Black & White | |
| Configurable Screen | Full Screen, Single, Dual Spot or Dual Pane with variable size and location and functions. e.g. XY, Time base, Waterfall and Meter. | |
| Display Modes | Spot, Time base (0.1-20 seconds x 1-200 sweeps and up to 55 seconds), Waterfall and Meter with peak hold and % readout. | |
| Graticules | None, Grid (4 sizes: 5, 10, 15 and 20% FSH), Polar (4 sizes: 5, 10, 15 and 20% FSH) | |
| Offset | Spot Position: Y=-50 to 50, X=-65 to 65% | |
| Spot Readout | Display X, Y, or R, θ | |
| Summary | Display of all settings in Legacy Format | |
| Removable Data Storage | Setup Storage | micro SD up to 32GB, holding over 10,000 settings |
| Stored Screen Shots | micro SD up to 32GB, holding over 10,000 screen shots | |
| Recorded Data | micro SD up to 32GB, holding over 500 2.5 minute long data recordings | |
| Guides | micro SD up to 32GB, holding 10,000 slides | |
| Advanced Features | Data Logging | Real-time recording of signal data and replay on instruments and desktop PC up to 164 seconds |
| Guides | Create and display a slide show containing instructions, tutorials and procedures using Microsoft PowerPoint | |
| Attachments | Screenshots and Data Recordings are saved in a folder with the name of the Settings | |
| Loop | Capture a live repetitive signal and then optimize the instrument settings (Phase, Gain, Filters) to simplify optimizing the parameters. | |
| Trace | Allows a calibration reference signal to be stored on the screen and then compared with the live signal | |
| Auto Phase | Allows phase angle to be automatically set to a pre set angle | |
| Inputs/Outputs | PC Connectivity | USB (Full PC remote control plus Real Time data) and RS232 May be set off, 9600, 19200, 38400, 57600, 115200, 230400, 460800, 921600 baud |
| Analogue | 2 outputs 2 Volts swing | |
| Digital Volt Free Alarm | on Lemo 12 way Open collector transistor (36 V DC at 10mA Max.) | |
| VGA | Full 15 way VGA output (EC screens only) | |
| l/O | Two configurable | |
| Alarm Out | 2 off Opto isolated 2mA 50V Max. | |
| External Alarm Inhibit | 2 TTL inputs | |
| Languages | English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech | |
| Verification | The system includes on delivery a 2 yr. validity Verification Level 2 detailed functional check and calibration as per ISO 15548-1:2013 | |
| Power on Self Test | The system performs a self test on start up of external RAM, SD, RAM, accelerometer, Micro SD card, LCD screen buffer | |
| Power | External | 100-240VAC, 50-60Hz, 30 Watts |
| Physical | Weight | 7.25 lbs. (3.3 kg) |
| Size (WxHxD) | 9.7" x 6.0" x 9.9" (246 x 152 x 250 mm) | |
| Operating Temperature | -4° to 140° (-20° to 60°C) | |
| Storage Temperature | Storage for up to 12 months -4° to 95°F (-20° to 35°C) Nominal 68°F (20°C) | |
| IP Rating | IP54 (front panel only) |
Standard Kit Includes
Victor 2.2D Two Channel Eddy Current Flaw Detector
Software Manual on USB Stick with Rotary & Conductivity
Mains Power Supply, Input Voltage 90-264 VAC
Mains Lead - 2m
I/O Connector - 15-Way Male sub-D Connector, Metal Straight Hood
Optional Accessories
A wide range of probes are available
Weld Probe Kits
KAWEL001 Weld Probe Accessories Kit Includes
- PWM100S00 Probe, Weld, Dia 16.00mm (Medium) 100kHz, Straight, Disconnect
- PUB100K Probe, Unshielded, Broad Band, 100k (35kHz-250kHz), BNC
- ATBW Accessory. Test Block, Weld Probe, Ferrous (Steel EN1A) x4 0.5mm Shims, 0.5, 1.0, 2.0mm slots
- ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
- ALLCX-B02-015A Accessory, Lead. Lemo 00 to BNC, 1.5m (Vantage)
- AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
- AC002 Accessory, Deluxe Probe Case PHDC1
KAWEL002 Advanced Weld Probe Accessories Kit Includes
- PWS100S000 Probe, Weld, Dia 11.00mm (Small) 100kHz, Straight, Disconnect
- PWM100S00 Probe, Weld, Dia 16.00mm (Medium) 100kHz, Straight, Disconnect
- PUB100K Probe, Unshielded, Broad Band, 100k (35kHz-250kHz), BNC
- ATB016 Accessory, Test Block WeldCheck Demo Crack Specimen -
- Plate with two cracks, Type A and C - Toe and Cap
- Plates are 5" x 5", 1/4" thick with false ground crown.
- Standard crack size 1/4" Long x 0.040" deep.
- ATBW Accessory. Test Block, Weld Probe, Ferrous (Steel EN1A) x4 0.5mm Shims, 0.5, 1.0, 2.0mm slots
- ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
- ALLCX-B02-015A Accessory, Lead. Lemo 00 to BNC, 1.5m (Vantage)
- AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
- AC002 Accessory, Deluxe Probe Case PHDC1
Surface Probe Kit
KASUR001 Surface Inspection Kit Includes
- PU500PSFE/NFE Probe, Unshielded, 500kHz, Fe/NFe, Plastic Handle, Straight, 100mm Long
- PS002PS028-114N Probe, Shielded, 2MHz, Plastic Handle, Straight, 28mm Tip Length (Total Length 114mm, 4.5") (Straight Shank)
- PS500PD064-114N Probe, Shielded, 500kHz, Plastic Handle, Double Crank, 6.4 (0.25") Tip Length (Total Length 114mm, 4.5") (15deg Crank, 90deg tip Shank)
- PS002PD064-114N Probe, Shielded, 2MHz, Plastic Handle, Double Crank, 6.4 (0.25") Tip Length (Total Length 114mm, 4.5") (15deg Crank, 90deg tip Shank)
- PK065002NFE Probe, Knife, 65 deg, 2MHz, NFe, Unshielded
- ALLCX-M02-015A Accessory, Lead, Lemo 00 to Microdot, 1.5m (Vantage/ETi)
- ATBF Accessory. Test Block, Ferrous (Steel EN1A), 0.2, 0.5, 1.0mm slots
- ATBA Accessory. Test Block, Aluminum Alloy 7075-T6, 0.2, 0.5, 1.0mm slots
- AW003 Accessory, Butterfly PTFE Tape (Pack of 30)
- AC002 Accessory, Deluxe Probe Case PHDC1
Sub Surface Probe Kit
KASUBS001 Sub Surface, Low Frequency Inspection Kit includes
- PUS16 Probe, Surface, Straight, Dia 16mm, 300Hz - 100KHz, Plastic, Lemo 4-Way
- PUR11 Probe, Surface, Right Angled, Dia 11mm, 300Hz - 100KHz, Plastic, Lemo 4-Way
- ALL12-L04-015R Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Reflection)
- ATB001 Accessory, Test Block, Aluminum 7075-T6, 1.6mm Thick, x4 Flat Bottom Holes 75%(1.2mm), 50%(0.8mm), 25%(0.4mm), 12.5%(0.2mm), Deep.
Rotary Probe Kit
KAROT001 Rotary Drive Inspection Kit Includes
- ARD002 Accessory, Rotating Drive, Small, Lemo 12-Way., (MERCURY)
- ALL12-L12-020M Accessory, Lead, Lemo 12-Way - Lemo 12-Way, , 2.0m (Rotating Drive)
- AC002 Accessory, Deluxe Probe Case PHDC1
Conductivity Probe Kit
KACON001 Conductivity, Standard 13mm Probe Inspection Kit Includes (NIST ONLY)
- PCON001 Probe, Conductivity, 60kHz, Dia 13.00mm, Straight Lemo 7-Way (AeroCheck Plus) c/w Qiuick Reference Card (APCON001)
- ALL12-L07-012-CON Accessory, Lead, 12-Way Lemo to 7-Way Lemo, 1.2m, Conductivity (To fit AeroCheck Plus Conductivity Probe)
- ASIG014 Accessory, Dual Conductivity Reference Standards, Nominal Value 9.4% IACS (Nickel Silver) & Nominal Value 58.8% IACS
(Aluminum Alloy), (Recommended for Aluminum Alloy use) (SigmaCheck/SigmaCheck2) NIST VALUES - 40516 SKIRT - Conductivity Probe (AeroCheck Plus)
- 40517 REFERENCE HOLDER - Dual Condustivity Standard (Thermal Bridge for Stability)
- B3061S x 10LG PLASTIC SCREW (EGT5 M3x0.5 x 10mm Long, Natural)
- APCON001 Quick Reference Card - Guide to using Conductivity Probe PCON001
- AC002 Accessory, Deluxe Probe Case PHDC1
Tube Probe Kit
KATUB001 Tube Inspection Kit Includes
- PID138D0018K Probe, Internal Diameter, Differential, Dia 13.80, Dis-connect, 18k.
- CIDL03F Accessory, ID Lead,12-Way Lemo, Flexible, 3.0m
- ATBTB1587 Accessory, Test Block, Tube, Brass, OD 5/8" , (15.87mm) x 20swg, Calibration Tube
- ATB010 Accessory, Test Block, ID Probe Support Ring OD 25.4 x ID 16.6 x 20.00mm Long
The ViCTor 2.2D is a user friendly automated eddy current inspection system designed with the Automation Engineer in mind. Based on the AeroCheck , NDT Inspectors will become quickly familiar with its user interface and with a variety of case configurations available. The ViCTor 2.2D offers maximum flexibility for each individual application.
Rohmann ELOTEST B300 - Eddy Current Instrument - NEW (ELOTEST B300)
ELOTEST B300
The multi-purpose eddy current test instrument Elotest B300 is suitable for various needs: for stationary applications in the laboratory or in the production line as well as for mobile use in the field. Based on its high variablity (equipped with 1, 2, 3 or 4 test channels), numerous interfaces and a wide range of functionalities not only simple tests, but also complex inspections can be done.
Technical Data :
Device data
- Up to 4 test channels, frequency 10 Hz - 10 MHz
- Transmitter driver: dual, 15Vss, max. 250 mA, short-circuit proof
- Preamplifier 6 dB to 52 dB in 0.5 dB steps
- Main amplifier 0 dB to 60 dB in 0.5 dB steps
- Y-axis spread 0 dB to 30 dB in 1 dB steps
- Phase adjustment 0° to 359.5° in 0.5° steps
- Signal filter TP/HP; 0 Hz to 10 kHz in 40 steps, separately adjustable,
bandpass filter with variable bandwidth
Sensor connection
- Suitable for all sensor types
- 3-RS adapter, exchangeable
- Optional 24-pin (Fischer) multi-function plug for use with special sensors
with integrated characteristic curve or multi-sensor system (e.g. abs./
diff. sensor systems); alternatively second ELOTEST B1 standard adapter
socket
Universal Scanner Interface (USI)
- Multifunctional connection for rotary encoder, analog displacement
encoder and digital I/O opt. decoupled
Interfaces
- Ethernet port (10/100 Mbit/s; RJ45, 100BaseT)
- RS232 (D-Sub 9) for mouse or external PC (optional)
- USB port (2x)
- VGA port for external monitor
- Parallel printer interface (D-Sub 25)
Display
- Active TFT colour display with 210 mm (8.4“) diagonal, 640 x 480 pixels
with integrated LED lighting
Case
- Impact- and shock-resistant ABS industrial plastic housing
- Housing cover with built-in display, rotatable by 180°, closed as protection
for display and keypad
- Silicon keyboard with specific direct function keys, cursor block and
softkeys
- Rotary knob for quick parameter setting
- Integrated, quick-change battery pack
Power supply
- Fast charging Li-Ion battery with intelligent charging electronics and
autonomous battery status display; 5 hours operating time
- Wide range power supply, external; input 100-250 V/AC 50-60 Hz;
- Output 24 V/DC; 90 VA
Operating features
- Automatic preamplifier adjustment
- Automatic lift-off setting
- Mix function for multi-frequency applications
- Waterfall display for dynamic tests
Software
- C-Scan Software
- Conductivity measurement (60 kHz, with calibrated special sensors)
- Layer thickness measurement (60 kHz, with calibrated special sensors)
- Sensor array multiplex (additional hardware option)
- Windows remote control software WinClient
- ScanAlyzer software (optional) on external PC (Windows 7)
Device versions
- ELOTEST B310: Instrument with one test channel; sensors, rotors and
cables of the series are compatible to ELOTEST M2/ M3
- ELOTEST B320: Device with two test channels; signal mix function
- ELOTEST B330: Device with three test channels; signal mix function
- ELOTEST B340: Device with four test channels; signal mix function
Dimensions (mm)
- Length: 370 mm (14.56 inch)
- Width: 242 mm (9.52 inch)
- Height: lid closed 95/ 110 mm (3,7/4,3 inch) lid open 300 mm (11,81 inch)
Weight
- Device without battery: 4,200 g
- Li-ion battery: 1,450 g
Order number
- ELOTEST B310 Set ... A0EZ10951010
- ELOTEST B320 Set ... A0EZ10952010
- ELOTEST B330 Set ... A0EZ10953010
- ELOTEST B340 Set ... A0EZ10954010
Set consists of:
- Test instrument
- Battery pack Li-Ion B300-BA5 18 V / 9 Ah
- Mains adapter B300-NT2
- B3-RS Sensor adapter
- Carry handle
- B300 Cordura Nylon protective bag
The multi-purpose eddy current test instrument Elotest B300 is suitable for various needs: for stationary applications in the laboratory or in the production line as well as for mobile use in the field. Based on its high variablity (equipped with 1, 2, 3 or 4 test channels), numerous interfaces and a wide range of functionalities not only simple tests, but also complex inspections can be done.
Rohmann Elotest B300
Multi-Channel Multi-Media Eddy-Current Test Instrument with active Color TFT-Display
Having set new standards with the ELOTEST B1, its successor the ELOTEST B300, now opens a new dimension of user-friendly operation and future-oriented features.
The ELOTEST B300 combines the B1´s renowned eddy-current technology with state-of-the-art features supported by a modern PC-system and software.
With these built-in features you can operate this powerful instrument with or without an external computer. With additional software (ScanAlyzer etc.) you can expand the already outstanding capabilities of the B300 even more.
The new ergonomically designed solid housing, offers you not only a generously dimensioned user interface (display and keypad) during testing, but also maximum protection and minimum size when the instrument is stored or carried.
- Multiplex-Operation of Flexible Eddy Current Probe Arrays
- Simultaneous Conductivity and Layer Thickness Measurement
- Video Camera Image Display Simultaneous with the Eddy Current Signal
- C-Scan Display of EC-Scans of Surfaces and Holes
Technical Data :
Device data
- Up to 4 test channels, frequency 10 Hz - 10 MHz
- Transmitter driver: dual, 15Vss, max. 250 mA, short-circuit proof
- Preamplifier 6 dB to 52 dB in 0.5 dB steps
- Main amplifier 0 dB to 60 dB in 0.5 dB steps
- Y-axis spread 0 dB to 30 dB in 1 dB steps
- Phase adjustment 0° to 359.5° in 0.5° steps
- Signal filter TP/HP; 0 Hz to 10 kHz in 40 steps, separately adjustable,
bandpass filter with variable bandwidth
Sensor connection
- Suitable for all sensor types
- 3-RS adapter, exchangeable
- Optional 24-pin (Fischer) multi-function plug for use with special sensors
with integrated characteristic curve or multi-sensor system (e.g. abs./
diff. sensor systems); alternatively second ELOTEST B1 standard adapter
socket
Universal Scanner Interface (USI)
- Multifunctional connection for rotary encoder, analog displacement
encoder and digital I/O opt. decoupled
Interfaces
- Ethernet port (10/100 Mbit/s; RJ45, 100BaseT)
- RS232 (D-Sub 9) for mouse or external PC (optional)
- USB port (2x)
- VGA port for external monitor
- Parallel printer interface (D-Sub 25)
Display
- Active TFT colour display with 210 mm (8.4“) diagonal, 640 x 480 pixels
with integrated LED lighting
Case
- Impact- and shock-resistant ABS industrial plastic housing
- Housing cover with built-in display, rotatable by 180°, closed as protection
for display and keypad
- Silicon keyboard with specific direct function keys, cursor block and
softkeys
- Rotary knob for quick parameter setting
- Integrated, quick-change battery pack
Power supply
- Fast charging Li-Ion battery with intelligent charging electronics and
autonomous battery status display; 5 hours operating time
- Wide range power supply, external; input 100-250 V/AC 50-60 Hz;
- Output 24 V/DC; 90 VA
Operating features
- Automatic preamplifier adjustment
- Automatic lift-off setting
- Mix function for multi-frequency applications
- Waterfall display for dynamic tests
Software
- C-Scan Software
- Conductivity measurement (60 kHz, with calibrated special sensors)
- Layer thickness measurement (60 kHz, with calibrated special sensors)
- Sensor array multiplex (additional hardware option)
- Windows remote control software WinClient
- ScanAlyzer software (optional) on external PC (Windows 7)
Device versions
- ELOTEST B310: Instrument with one test channel; sensors, rotors and
cables of the series are compatible to ELOTEST M2/ M3
- ELOTEST B320: Device with two test channels; signal mix function
- ELOTEST B330: Device with three test channels; signal mix function
- ELOTEST B340: Device with four test channels; signal mix function
Dimensions (mm)
- Length: 370 mm (14.56 inch)
- Width: 242 mm (9.52 inch)
- Height: lid closed 95/ 110 mm (3,7/4,3 inch) lid open 300 mm (11,81 inch)
Weight
- Device without battery: 4,200 g
- Li-ion battery: 1,450 g
Order number
- ELOTEST B310 Set ... A0EZ10951010
- ELOTEST B320 Set ... A0EZ10952010
- ELOTEST B330 Set ... A0EZ10953010
- ELOTEST B340 Set ... A0EZ10954010
Set consists of:
- Test instrument
- Battery pack Li-Ion B300-BA5 18 V / 9 Ah
- Mains adapter B300-NT2
- B3-RS Sensor adapter
- Carry handle
- B300 Cordura Nylon protective bag
The multi-purpose eddy current test instrument Elotest B300 is suitable for various needs: for stationary applications in the laboratory or in the production line as well as for mobile use in the field. Based on its high variablity (equipped with 1, 2, 3 or 4 test channels), numerous interfaces and a wide range of functionalities not only simple tests, but also complex inspections can be done.
Testia Smart U32 Phased Array Instrument - NEW (Smart U32)
One modular instrument for quick and accurate aerospace PAUT inspections – for every level of expertise
Smart U32 is an UT and PAUT modular, dedicated multi-apps, portable instrument for quick and accurate C-Scan acquisition and analysis. Gain access to an innovative and efficient way of performing ultrasonic inspection while staying connected and synchronized with your team.
Developed by AIRBUS Group Innovations, supported by TESTIA.
This ultrasound testing (UT) instrument is able to drive phased arrays and single crystal transducers. It is particularly suitable for the inspection of aeronautical components made from carbon fibre, reinforced plastics (CFRP) or aluminium alloys. It is both a flaw detector and a thickness gauge. Its main benefits are:
Compact and light.
Dedicated software modules for non-experts in UT.
Improved traceability and automatic report generation.
Designed for in-service applications with user friendly interfaces.
Desktop PC compatible application software for manufacturing.
Optional remote assistance & easy access to NDT procedures.
The Smart U32 Phased array instrument has 32-element arrays & single crystal transducers empowered by dedicated application modules.
Examples of Dedicated Applications:
- Flaw Detection in CFRP components with A-scan.
- Flaw Detection in CFRP components with C-scans.
- ‘Go / Non Go’ Flaw Detection around Drilled Holes in CFRP.
- Corrosion detection.
- Thickness Measurements.
- Crack Detection with HF EC in Metallic components.
- Lack of Cladding with HF EC in Metallic components.
- Crack detection in Airframe Holes.
- Electrical Conductivity Measurements.
- Disbonding Detection with Resonant probes.
- Automatic scanning machine for CFRP profiles.
Efficiency
• Reduce the inspection process with the assisted
data acquisition and analysis.
• Improve inspection’s performance with automated real-time diagnosis and reporting.
• Expand capabilities with a digital continuity
brick between acquisition and reporting.
• Avoid delays thanks to Remote Assistance utility
Flexibility
• Relieve inspection bottlenecks with multi-function
UT PAUT capabilities.
• Allow every certified or non-certified member of
your team to use the tool.
• Share reports and support with the 4G/Wi-Fi
connectivity capabilities.
Accuracy
• Get the level of results requested in the aerospace sector thanks to repeatability.
Traceability
• Record reliable inspection results thanks to automated reporting capabilities.
Features
• Assisted acquisition and analysis
• Automated real-time diagnosis and reporting
• Digital continuity brick between acquisition
and reporting
• Remote Assistance
• UT PAUT Modular apps: Choose the software you need
• Some apps can be used by non-certified personnel
• Connectivity: Wi-Fi, 4G, etc
• Windows environment ready for connecting
with your software
• Aerospace specific
• Automated real-time reporting avoiding dual
entries and human errors
• Light-weight industrial tablet with large screen
display
Technical specifications
Dimensions: 280 mm×198 mm×80 mm×80 mm
Weight: 1.7 kg
Connectors :
- Power supply, transfer of settings and data: USB
- Ultrasonic translators: 2 Lemo 00
- Multi-element ultrasonic translators: 1IPEX
- Position encoder inputs (× 4) : Fischer 12cts
Analog signal output: none
Conformity with standards EN 12668-1:2010 and EN 15548-
1:2008 CE marking
Indoor and outdoor use
Relative humidity in operation 30 % to 80 % (non-condensing)
Protection class: IP54
Power supply: 100-240 V AC 50/60 Hz 1.6–0.9 A
Pollution degree: 2
One modular instrument for quick and accurate aerospace PAUT inspections – for every level of expertise. Smart U32 is an UT and PAUT modular, dedicated multi-apps, portable instrument for quick and accurate C-Scan acquisition and analysis. Gain access to an innovative and efficient way of performing ultrasonic inspection while staying connected and synchronized with your team.
Testia Smart UE1 Ultrasonic and Eddy Current Instrument - NEW (Smart UE1)
Efficiency
• Avoid delays thanks to RemoteAssistance.
• Share reports with the 4G/Wi-Fi connectivity
capabilities.
• Speed-up inspections thanks to assisted data
analysis.
• Expand capabilities with a digital continuity
brick between acquisition and reporting
Flexibility
• Reach different areas thanks to multi-function
built-in capabilities.
• Get a multi-method device for your multi-method
certified personnel.
• Allow every certified or non-certified member of
your team to use the tool.
• Integrate a windows tablet generating word/
excel reports and connecting with your corporate applications (outlook, ERP, MIS, etc)
Traceability
• Share accurate reports thanks to assisted reporting capabilities.
Accuracy
• Get the level of results requested in the aerospace sector thanks to repeatability.
Reliability
• Inspect confidently with a 150 NTM procedures certified device.
Features
• RemoteAssistance
• Connectivity: Wi-Fi, 4G, etc.
• Assisted analysis
• Digital continuity brick between acquisition
and reporting
• Windows environment ready for connecting
with your software
• All-in-one device: UT, ET, rototest, resonance,
galvanometer, thickness gauge, coating
thickness, conductivity, clad and more
• Modular: choose the software you need
• Some apps can be used by non-certified personnel
• Assisted reporting avoiding dual entries and
human errors
• Aerospace specific
• Referenced in 150 procedures
• Light-weight industrial tablet with large touchscreen display
Technical specifications :
Dimensions: 280 mm × 198 mm × 80 mm
Weight: 2kg
Connectors:
- Power supply and data transfer: USB
- Output: HDMI and LAN
- Ultrasonic transducers: 2 Lemo 00
- Eddy current probes: Fischer 16cts
- Position encoders inputs (× 4): Fischer 12cts
Analog signal output: no
Standards: UT 22232-1et EN 15548-1:2008 CE marking
Indoor and outdoor use
Temperature intervals: -10 °C à 45 °C
Relative humidity in operation 30 % to 80 % (without condensation)
Protection index: IP54
Power: 100-240 V AC 50/60 Hz 1.6-0.9 A
Degree of pollution: 2
Designed for different levels of expertise, the basic mode will assist diagnosis if you are not an expert. Expert mode will meet all your specialised requirements. It is compatible for all stages of aircraft life, from development manufacturing up to in-service.
- 3 standard modules available: Standard Ultrasonic testing (UT) module • Standard Eddy Current testing (ET) module with rotor option • Standard Resonance testing
- 5 optional modules: Thickness Gauge (UT) • Cladding detection (ET) • Galvanometer (ET) • Electrical conductivity (ET) • Coating thickness (ET)
Ultrasonic and Eddy current instrument: Compatible with any transducers, Eddy current sensor & resonant probes.
- Compact and light.
- Dedicated software modules for non-experts in UT.
- Improved traceability and automatic report generation.
- Designed for in-service applications with user friendly interfaces.
- Desktop PC compatible application software for manufacturing.
- Optional remote assistance & easy access to NDT procedures.
Efficiency
• Avoid delays thanks to RemoteAssistance.
• Share reports with the 4G/Wi-Fi connectivity
capabilities.
• Speed-up inspections thanks to assisted data
analysis.
• Expand capabilities with a digital continuity
brick between acquisition and reporting
Flexibility
• Reach different areas thanks to multi-function
built-in capabilities.
• Get a multi-method device for your multi-method
certified personnel.
• Allow every certified or non-certified member of
your team to use the tool.
• Integrate a windows tablet generating word/
excel reports and connecting with your corporate applications (outlook, ERP, MIS, etc)
Traceability
• Share accurate reports thanks to assisted reporting capabilities.
Accuracy
• Get the level of results requested in the aerospace sector thanks to repeatability.
Reliability
• Inspect confidently with a 150 NTM procedures certified device.
Features
• RemoteAssistance
• Connectivity: Wi-Fi, 4G, etc.
• Assisted analysis
• Digital continuity brick between acquisition
and reporting
• Windows environment ready for connecting
with your software
• All-in-one device: UT, ET, rototest, resonance,
galvanometer, thickness gauge, coating
thickness, conductivity, clad and more
• Modular: choose the software you need
• Some apps can be used by non-certified personnel
• Assisted reporting avoiding dual entries and
human errors
• Aerospace specific
• Referenced in 150 procedures
• Light-weight industrial tablet with large touchscreen display
Technical specifications :
Dimensions: 280 mm × 198 mm × 80 mm
Weight: 2kg
Connectors:
- Power supply and data transfer: USB
- Output: HDMI and LAN
- Ultrasonic transducers: 2 Lemo 00
- Eddy current probes: Fischer 16cts
- Position encoders inputs (× 4): Fischer 12cts
Analog signal output: no
Standards: UT 22232-1et EN 15548-1:2008 CE marking
Indoor and outdoor use
Temperature intervals: -10 °C à 45 °C
Relative humidity in operation 30 % to 80 % (without condensation)
Protection index: IP54
Power: 100-240 V AC 50/60 Hz 1.6-0.9 A
Degree of pollution: 2
Multi-method single channel (UT, ET & resonance) and multi applications instrument for efficient, flexible and reliable inspections. Designed for different levels of expertise, the basic mode will assist diagnosis if you are not an expert. Expert mode will meet all your specialised requirements. It is compatible for all stages of aircraft life, from development manufacturing up to in-service.The Smart UE1 is referenced in more than 150 NTM procedures to maintain Airbus aircrafts.
Giatec XCell Comprehensive Package - NEW (XCell)
Non-Invasive Wireless Technology
This non-destructive testing device uses a probe outside the concrete to detect the location of corroded reinforcing steel.
Accurate Real-Time Data in Seconds
Data is collected, analyzed, and stored wirelessly within the mobile app on the tablet provided where it can be easily shared with team members.
Simple & Easy-To-Use
Effortlessly generate half-cell contour plots that illustrate the presence of rebar corrosion within the concrete structure.
Accurate Testing of Rebar Corrosion
XCell is a non-destructive testing device for fast, reliable, and accurate detection and analysis of corrosion in reinforced concrete structures, complete with accurate contour mapping.
Applications
Detection of corrosion in reinforcement
Measurement of rebar corrosion rate
Evaluation of corrosion potential of rebar
Measurement of in-situ electrical resistivity
Assessment of concrete durability
Rehabilitation and repair of concrete structures
Software
Real-time contour mapping of corrosion potential
Automated temperature correction
Fast data assignment to grid points
Easy reporting and data exporting
Hardware
Non-destructive and non-invasive wireless technology
Single-person operation device
Measurements obtained and evaluated within seconds
Simple and easy-to-use with minimal training required
Tablet included with free Android app
Verification kit included
SPECIFICATION :
INCLUDED :
XCell Probe, Tablet with hands-free carrying support Test cable, Data analysis app., Alligator test clips (2 types), Test cable, Charging Cable, Tablet USB cable, USB charger, Extension arm, 3 pieces of contact sponge, Electrode storage solution, Verification probe, Extension reel, User manual, Carrying case ( Tablet included ).
This non-destructive testing device uses a probe outside the concrete to detect the location of corroded reinforcing steel.
Accurate Real-Time Data in Seconds
Data is collected, analyzed, and stored wirelessly within the mobile app on the tablet provided where it can be easily shared with team members.
Simple & Easy-To-Use
Effortlessly generate half-cell contour plots that illustrate the presence of rebar corrosion within the concrete structure.
Accurate Testing of Rebar Corrosion
XCell is a non-destructive testing device for fast, reliable, and accurate detection and analysis of corrosion in reinforced concrete structures, complete with accurate contour mapping.
Applications
Detection of corrosion in reinforcement
Measurement of rebar corrosion rate
Evaluation of corrosion potential of rebar
Measurement of in-situ electrical resistivity
Assessment of concrete durability
Rehabilitation and repair of concrete structures
Software
Real-time contour mapping of corrosion potential
Automated temperature correction
Fast data assignment to grid points
Easy reporting and data exporting
Hardware
Non-destructive and non-invasive wireless technology
Single-person operation device
Measurements obtained and evaluated within seconds
Simple and easy-to-use with minimal training required
Tablet included with free Android app
Verification kit included
SPECIFICATION :
General
| Type | Value |
| Voltage Measurement Range | -750 to 250 mV / CSE |
| Measurement Resolution | 0.1 mV |
| Sampling Rate | 1 s |
| Input Impedance | >10 M ohm |
| Temperature Measurement Range | 32 – 122°F (0 ~ 50°C) |
| Temperature Measurement Accuracy | 0.9°F (0.5°C) |
Reading Range and Accuracy
| Measured Potential (mV) | Probability of Steel Corrosion Activity |
| > – 200mV | Less than 10% |
| -200mV to -350mV | Uncertain |
| < -350mV | More than 90% |
INCLUDED :
XCell Probe, Tablet with hands-free carrying support Test cable, Data analysis app., Alligator test clips (2 types), Test cable, Charging Cable, Tablet USB cable, USB charger, Extension arm, 3 pieces of contact sponge, Electrode storage solution, Verification probe, Extension reel, User manual, Carrying case ( Tablet included ).
XCell is a non-destructive testing device for fast, reliable, and accurate detection and analysis of corrosion in reinforced concrete structures, complete with accurate contour mapping.This non-destructive testing device uses a probe outside the concrete to detect the location of corroded reinforcing steel.
Pruftechnik EDDYCHEK 610 Eddy Current Testing - NEW (EDDYCHEK 610)
Up to ten completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 610 ensure the flexibility required for mastering future test requirements.
Thanks to the modular architecture with up to 6 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
The new EDDYCHEK 610 and its future-oriented technology for eddy current based semi-finished product testing guarantee a sustainable security of investment.
EDDYCHEK 610 meets diverse test requirements. Classic crack testing with encircling coil in combination with fast rotating system and automatic distance compensation, as well as the welding seam check. Marking and sorting equipment control as well as integration into a system control are included in the standard equipment version. All control information is available regardless of production speed and requested signal resolution.
The intuitive user interface provides easy control of the numerous options. Modern interfaces allow operation and access to all test information in the network.
EDDYCHEK 610 – Flexible, future-oriented, and investment security
Clearly structured menus
Intuitive operation using pushbuttons
Ease of operation with large pushbuttons on a touchscreen with high resolution
Ease of service with a few, simply replaceable components
Interfaces for communication with system controls
Up to 10 channels at up to 6 test positions
Extensive test result documentation
Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task.
Higher productivity due to higher throughput speeds (if used with rotating systems)
Operation without air-conditioning system and without additional cabinet up to 40 °C ambient temperature
Higher spatial resolution for fault marking and reduction of false scrap
General
Reliable, economical, powerful eddy current testing system for use in
production with fully digital signal processing: each channel with its
own oscillator and its own patented* digital demodulator.
(*U.S. Patent 8,841,902)
Applications
Field of application Final testing and quality assurance in the production of tubing, pipe,
bar, wire, strip, cable sheathing, extruded sections (roll forming, tube
mills, drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic,
austenitic, duplex)
Testing modes
and speeds
Inline: Continuous production with cut-off (e. g. welding lines) max.
20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot
rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
Marker resolution 1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Testing procedure Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 10 channels at up to 6 testing positions: combination of
rotational, differential, absolute and FERROCHEK channels
Parameters
Frequency and filtering Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor
with its own patented* digital demodulator (no multiplexing!)
Speed-coupled, automatic bandpass filter (optional)
Phase rotation 0 – 359° in steps of 1°
Gain -12dB to 120dB in 0.1dB steps for absolute, differential and
rotational channel
Coil monitoring Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
End signal suppression Control of testing signals at start/finish of cut lengths
Data processing
Signal processing and
defect evaluation
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss
the signal can be stopped, zoomed and scrolled back into the past
Classification of the test pieces in up to 3 sorting classes according to
flaw type, flaw density and number of flaws
Test results Compilation on 2 levels:
per order and part/batch/shift
Save the test results order-related as XML file
(single alarms, RT value, XY data)
Interface to a SQL
database (optional)
For storing lines parameters, test parameters and test results
Software
Signal evaluation Multitasking RTOS, non-volatile
User interface Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control
checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing
parameters and locking access to parameters with user level rights
Reporting software EDDYTREND: Viewing and analyzing of testing signals; identifying
quality trends (option)
Data transfer Standard LAN: Ethernet (TCP/IP), 1Gbit/s
Hardware
Screen and housing 15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent
interference according to VDE843 CE EN 50081-2 and IEC 801.1-4
EN 50082-2
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-
1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; DIN EN 61326-2-2;
VDE 0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-
2:2013
Dimensions (HxWxD): 461,5 x 444 x 556 mm (18,2” x 17,5” x 21,9”),
10 height units
Weight: max 40kg (88lb), depending on number of channels
Input Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
Storage SSD 128GB
Operating conditions Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
Input and output interfaces
16 inputs potential free 24V
16 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max
3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
Power supply
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA
Up to ten completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 610 ensure the flexibility required for mastering future test requirements. Thanks to the modular architecture with up to 6 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.
Sonotron NDT ISONIC 2006 Ultrasonic Flaw Detector - USED (ISONIC 2006)
ISONIC 2006 allows resolving of a variety of ultrasonic inspection tasks:
A-Scan-based inspection using conventional pulse echo, back echo attenuation, and through transmission techniques
Line Scanning and Recording:
Thickness Profile B-Scan imaging and recording is performed through continuous capturing of wall thickness readings along probe trace
B-Scan cross-sectional imaging and recording of defects for longitudinal and shear wave inspection is performed through continuous measuring of echo amplitudes and reflectors coordinates along probe trace
CB-Scan horizontal plane-view imaging and recording of defects for shear, surface, and guided wave inspection is performed through continuous measuring of echo amplitudes and reflectors coordinates along probe trace
TOFD Inspection – RF B-Scan and D-Scan Imaging
For the Line Scanning and Recording there are 2 ways of probe position encoding supported:
Time-based mode (built-in real time clock)
True-to-location mode (built-in incremental encoder interface)
XY-Scanning and Recording:
Corrosion (thickness) mapping is performed through continuous capturing of the wall thickness readings along the probe trace
Flaw Detection – Pulse Echo 3D imaging (C-Scan, B-Scan, D-Scan, P-Scan) and recording of defects for the longitudinal and shear wave inspection is performed through continuous measuring of the echo amplitudes and reflectors coordinates along the probe trace with the probe swiveling angle dependency where applicable
Flaw Detection – Through Transmission / Back Echo Attenuation 2D imaging and recording (C-Scan) is performed through continuous measuring of the signal amplitudes along the probe trace
CB-Scan horizontal plane-view imaging and recording of defects for the shear, surface, and guided wave inspection is performed through continuous measuring of the echo amplitudes and reflectors coordinates along the probe trace along the probe trace with the probe swiveling angle dependency where applicable
A-Scan-based inspection using conventional pulse echo, back echo attenuation, and through transmission techniques
Line Scanning and Recording:
Thickness Profile B-Scan imaging and recording is performed through continuous capturing of wall thickness readings along probe trace
B-Scan cross-sectional imaging and recording of defects for longitudinal and shear wave inspection is performed through continuous measuring of echo amplitudes and reflectors coordinates along probe trace
CB-Scan horizontal plane-view imaging and recording of defects for shear, surface, and guided wave inspection is performed through continuous measuring of echo amplitudes and reflectors coordinates along probe trace
TOFD Inspection – RF B-Scan and D-Scan Imaging
For the Line Scanning and Recording there are 2 ways of probe position encoding supported:
Time-based mode (built-in real time clock)
True-to-location mode (built-in incremental encoder interface)
XY-Scanning and Recording:
Corrosion (thickness) mapping is performed through continuous capturing of the wall thickness readings along the probe trace
Flaw Detection – Pulse Echo 3D imaging (C-Scan, B-Scan, D-Scan, P-Scan) and recording of defects for the longitudinal and shear wave inspection is performed through continuous measuring of the echo amplitudes and reflectors coordinates along the probe trace with the probe swiveling angle dependency where applicable
Flaw Detection – Through Transmission / Back Echo Attenuation 2D imaging and recording (C-Scan) is performed through continuous measuring of the signal amplitudes along the probe trace
CB-Scan horizontal plane-view imaging and recording of defects for the shear, surface, and guided wave inspection is performed through continuous measuring of the echo amplitudes and reflectors coordinates along the probe trace along the probe trace with the probe swiveling angle dependency where applicable
ISONIC 2006 - Technical Data
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ISONIC 2006 uniquely combines functionality and mobility of the high performance portable digital ultrasonic flaw detector with recording, imaging, and data processing capabilities of smart computerized inspection system
Sonotron NDT ISONIC 3507 Dual Channel Ultrasonic Flaw Detector - NEW (ISONIC 3507)
Feature :
A-Scan: Single and Dual Channel
Multi A-Scan out of Every Pulsing Receiving Cycle for Each Channel
Frequency Domain Signal Presentation (FFT) - Ultrasonic Spectroscopy
“Compare-to-Template” Evaluation
TOFD: Single and Dual Channel
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
True-to-Geometry Flaw Detection B-Scan
Thickness B-Scan
Strip Chart for Each Channel
Interface echo
Encoded Raster Scanning (C-Scan and 3D)
Mechanics Free
Mechanized – Contact and Immersion (IUT)
Automatic – Contact and Immersion (IUT)
TOFD / CHIME Record Stabilizer
Strip Chart
VAUT - Video Aided UT
GPS
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, etc
and much more..
ISONIC 3507 is a dual channel version of the ISONIC 3505 instrument. ISONIC 3507 carries the exceptionally innovative dual channel ultrasonic card with never-saturated-receivers; each of the receivers keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. For each channel every single A-Scan or the sequence of A-Scans forming a record stored into a file may be reproduced then off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the said 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
The top level ultrasonic performance of ISONIC 3507 channels is achieved thanks to the said never-saturated-receiver and to the versatile firing circuit allowing forming of the Spike, Unipolar-, or Bipolar Square Wave initial pulse with wide-range-tunable duration and amplitude (up to 400 Vpp). The high stability of the square wave initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping allow optimizing of the ultrasonic wave penetration into various materials characterized either by high or low grain size, sound attenuation, and the like and improving of the signal to noise and the resolution.
ISONIC 3507 is a direct successor of ISONIC 2007 instrument. It may be operated as single or dual channel unit. Each single channel carries the functionality as below:
superior performance A-Scan set including the spectrum analyzer for ultrasonic signals
fully featured (data capturing and enhanced postprocessing) standalone TOFD unit
CHIME system
general purpose CB-Scan machine for the performing of:
SRGW (short range guided wave) inspection and imaging also known as SRUT
surface / shear wave inspection and mapping
volume overlay incidence angle / skip corrected high resolution flaw detection B-Scan and Thickness Profile recorder
C-Scan through raster scanning with straight- and angle beam probes either mechanic-free or with use of the mechanized or automatic XY scanner (optional)
In case of dual channel operation the strip-chart forming and recording is provided; the strip chart may comprise:
TOFD (CHIME) strips
Map / PE strips (switchable on- and off-line)
a combination of 2 strips of different type, for example TOFD Map, Map PE, etc
100% raw data capturing is provided for all recorded inspections. Whilst in dual channel mode the channels may perform the firing-receiving cycles either at parallel or in sequence
Thanks to the never-saturated-receivers each channel of ISONIC 3507 is featured with the ability of individual gain control for both independent gates over the range of 140 dB separately from the rest of the A-Scan reproduced at the global instrument gain. This opens a number of new abilities such as:
implementing the pulse echo and back echo attenuation inspections simultaneously with use of the same A-Scan whilst monitoring the back echo amplitude at the clearly visible level without affecting the sensitivity of the pulse echo inspection
increasing the detectability of subsurface defects for TOFD inspection through shortening the tail of lateral wave signal dynamically
precise materials characterization through the signal spectrum analysis independent on the instrument gain setting
etc
Thanks to the Client – Server software architecture ISONIC 3507 may be controlled remotely from a regular PC running under Win’XP, 7, 8, 10 over Ethernet or Internet (Sonotron NDT’s UT over IP technology). There is no need in the special software for that purpose, the same software as in the instrument should be installed in the PC
ISONIC 3507 is featured with the hardware triggering in/out terminals and the interface echo triggering making it suitable for use in various integrated systems
The instrument is fully compatible with the Sonotron NDT's VAUT technology (Video Aided UT)
The lifetime free software upgrade policy is provided for ISONIC 3505 as for all other instruments from Sonotron NDT
ISONIC 3507 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
Ultrasonic Pulsing / Receiving - 2 Channels:
Versatile Pulser with Boosted Rising and Falling Edges and the Automatic Adaptive Damping – Switchable Pulsing Modes:
Spike Pulse
Unipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Bipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Smoothly Tunable Amplitude (14 Levels)
Smoothly Tunable Duration
10 Grades of Automatic Adaptive Active Damping
Wide Band 140 dB Dynamic Range Never-Saturated Receiver
Digitizing of the Originally Received Signals over Entire 140 dB Dynamic Range Independently on Gain and Rectification Settings
- 30 ... 110 dB Global Analogue Gain
Signal Presentation
Rectified A-Scan (Full / Positive / Negative Half Wave)
RF A-Scan - No Time Base Limit
Logarithmic Scale A-Scan
Simultaneous Frequency Domain (FFT) Time Domain Signal Presentation
Artificial Intelligence (AI) A-Scan
Comprehensive Signal Filtering: 32-Taps FIR Band Pass Digital Filter with Smoothly Controllable Lower and Upper Frequency Limits
2 Independent Gates (A, B)
Independent on the Global Analogue Gain Gain per Gate A setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
Independent on the Global Analogue Gain Gain per Gate B setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
DAC / DGS / TCG
Theoretical DAC (dB / mm /// dB / inch )
Experimental DAC (reflector by reflector echo height measurement) - DAC creating procedure supported by Artificial Intelligence (AI)
Unlimitedly Expandable DGS Probes Database
Intuitive DGS Calibration
Interface Echo A-Scan start (Additional IE Gate)
Built-In Incremental Encoder Interface
Triggering Output Terminal for the External Devices - Sync Out
Triggering Input Terminal for the External Devices - Sync In
TOFD Scanning and Recording (per channel):
Encoded / Time Based Recording and Imaging
TOFD / CHIME Record Stabilizer: Keeping the Amplitude of Lateral Wave or Other Desired Signal at the Standard Level Whilst Scanning
Gain per Gate Manipulation (- 30 ... 110 dB) for the Desired Region of Interests (ROI) on the TOFD A-Scan
All Functional TOFD Postrpocessing:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line lateral Wave Amplitude Stabilizer for Creating TOFD Map
Parabolic Cursors
SAFT
Defects Sizing
Depth / Height
Position Along the Fusion Line / Length
Linearization
Straightening
Removal Lateral Wave for Increasing Near Surface Detection Ability
Rectification
Zooming Desired Segments of TOFD Map
Automatic creating of inspection reports - hard copy / PDF File
Non-TOFD Scanning and Recording (per channel):
True-To-Geometry Volume Corrected Flaw Detection B-Scan - Angle beam and Straight Beam Probes
Horizontal Plane View CB-Scan for Shear, Surface, and Guided Waves Inspections
High Resolution Flaw Detection B-Scan
Thickness B-Scan
Encoded / Time Based Recording and Imaging
DAC / DGS / TCG Normalization for Flaw Detection Scans
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
Strip Chart:
Strip Types:
TOFD
Map / PE: switchable on- and off-line
Encoded / Time Based Recording
DAC / DGS / TCG Normalization for Map Strips
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
All-Functional strip data postrprocessing according to the type of strip recorded
Automatic creating of inspection reports - hard copy / PDF File
Raster Scanning (per channel, optional):
Versatile encoded scanning
Mechanics-free manual
Mechanized
Automatic
Contact or Immersion
Thickness (Distance) or Amplitude C-Scan (Top View)
Thickness profile or flaw detection End and Side Views
Curvature correction
DAC / DGS / TCG Normalization for the Flaw Detection Imaging
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
3D Viewing
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
General:
Dual Core 1.6 GHz clock 2 GB RAM 120 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
VAUT
GPS
ISONIC 3507 is fully compliant with the following codes
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
A-Scan: Single and Dual Channel
Multi A-Scan out of Every Pulsing Receiving Cycle for Each Channel
Frequency Domain Signal Presentation (FFT) - Ultrasonic Spectroscopy
“Compare-to-Template” Evaluation
TOFD: Single and Dual Channel
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
True-to-Geometry Flaw Detection B-Scan
Thickness B-Scan
Strip Chart for Each Channel
Interface echo
Encoded Raster Scanning (C-Scan and 3D)
Mechanics Free
Mechanized – Contact and Immersion (IUT)
Automatic – Contact and Immersion (IUT)
TOFD / CHIME Record Stabilizer
Strip Chart
VAUT - Video Aided UT
GPS
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, etc
and much more..
ISONIC 3507 is a dual channel version of the ISONIC 3505 instrument. ISONIC 3507 carries the exceptionally innovative dual channel ultrasonic card with never-saturated-receivers; each of the receivers keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. For each channel every single A-Scan or the sequence of A-Scans forming a record stored into a file may be reproduced then off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the said 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
The top level ultrasonic performance of ISONIC 3507 channels is achieved thanks to the said never-saturated-receiver and to the versatile firing circuit allowing forming of the Spike, Unipolar-, or Bipolar Square Wave initial pulse with wide-range-tunable duration and amplitude (up to 400 Vpp). The high stability of the square wave initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping allow optimizing of the ultrasonic wave penetration into various materials characterized either by high or low grain size, sound attenuation, and the like and improving of the signal to noise and the resolution.
ISONIC 3507 is a direct successor of ISONIC 2007 instrument. It may be operated as single or dual channel unit. Each single channel carries the functionality as below:
superior performance A-Scan set including the spectrum analyzer for ultrasonic signals
fully featured (data capturing and enhanced postprocessing) standalone TOFD unit
CHIME system
general purpose CB-Scan machine for the performing of:
SRGW (short range guided wave) inspection and imaging also known as SRUT
surface / shear wave inspection and mapping
volume overlay incidence angle / skip corrected high resolution flaw detection B-Scan and Thickness Profile recorder
C-Scan through raster scanning with straight- and angle beam probes either mechanic-free or with use of the mechanized or automatic XY scanner (optional)
In case of dual channel operation the strip-chart forming and recording is provided; the strip chart may comprise:
TOFD (CHIME) strips
Map / PE strips (switchable on- and off-line)
a combination of 2 strips of different type, for example TOFD Map, Map PE, etc
100% raw data capturing is provided for all recorded inspections. Whilst in dual channel mode the channels may perform the firing-receiving cycles either at parallel or in sequence
Thanks to the never-saturated-receivers each channel of ISONIC 3507 is featured with the ability of individual gain control for both independent gates over the range of 140 dB separately from the rest of the A-Scan reproduced at the global instrument gain. This opens a number of new abilities such as:
implementing the pulse echo and back echo attenuation inspections simultaneously with use of the same A-Scan whilst monitoring the back echo amplitude at the clearly visible level without affecting the sensitivity of the pulse echo inspection
increasing the detectability of subsurface defects for TOFD inspection through shortening the tail of lateral wave signal dynamically
precise materials characterization through the signal spectrum analysis independent on the instrument gain setting
etc
Thanks to the Client – Server software architecture ISONIC 3507 may be controlled remotely from a regular PC running under Win’XP, 7, 8, 10 over Ethernet or Internet (Sonotron NDT’s UT over IP technology). There is no need in the special software for that purpose, the same software as in the instrument should be installed in the PC
ISONIC 3507 is featured with the hardware triggering in/out terminals and the interface echo triggering making it suitable for use in various integrated systems
The instrument is fully compatible with the Sonotron NDT's VAUT technology (Video Aided UT)
The lifetime free software upgrade policy is provided for ISONIC 3505 as for all other instruments from Sonotron NDT
ISONIC 3507 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
Ultrasonic Pulsing / Receiving - 2 Channels:
Versatile Pulser with Boosted Rising and Falling Edges and the Automatic Adaptive Damping – Switchable Pulsing Modes:
Spike Pulse
Unipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Bipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Smoothly Tunable Amplitude (14 Levels)
Smoothly Tunable Duration
10 Grades of Automatic Adaptive Active Damping
Wide Band 140 dB Dynamic Range Never-Saturated Receiver
Digitizing of the Originally Received Signals over Entire 140 dB Dynamic Range Independently on Gain and Rectification Settings
- 30 ... 110 dB Global Analogue Gain
Signal Presentation
Rectified A-Scan (Full / Positive / Negative Half Wave)
RF A-Scan - No Time Base Limit
Logarithmic Scale A-Scan
Simultaneous Frequency Domain (FFT) Time Domain Signal Presentation
Artificial Intelligence (AI) A-Scan
Comprehensive Signal Filtering: 32-Taps FIR Band Pass Digital Filter with Smoothly Controllable Lower and Upper Frequency Limits
2 Independent Gates (A, B)
Independent on the Global Analogue Gain Gain per Gate A setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
Independent on the Global Analogue Gain Gain per Gate B setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
DAC / DGS / TCG
Theoretical DAC (dB / mm /// dB / inch )
Experimental DAC (reflector by reflector echo height measurement) - DAC creating procedure supported by Artificial Intelligence (AI)
Unlimitedly Expandable DGS Probes Database
Intuitive DGS Calibration
Interface Echo A-Scan start (Additional IE Gate)
Built-In Incremental Encoder Interface
Triggering Output Terminal for the External Devices - Sync Out
Triggering Input Terminal for the External Devices - Sync In
TOFD Scanning and Recording (per channel):
Encoded / Time Based Recording and Imaging
TOFD / CHIME Record Stabilizer: Keeping the Amplitude of Lateral Wave or Other Desired Signal at the Standard Level Whilst Scanning
Gain per Gate Manipulation (- 30 ... 110 dB) for the Desired Region of Interests (ROI) on the TOFD A-Scan
All Functional TOFD Postrpocessing:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line lateral Wave Amplitude Stabilizer for Creating TOFD Map
Parabolic Cursors
SAFT
Defects Sizing
Depth / Height
Position Along the Fusion Line / Length
Linearization
Straightening
Removal Lateral Wave for Increasing Near Surface Detection Ability
Rectification
Zooming Desired Segments of TOFD Map
Automatic creating of inspection reports - hard copy / PDF File
Non-TOFD Scanning and Recording (per channel):
True-To-Geometry Volume Corrected Flaw Detection B-Scan - Angle beam and Straight Beam Probes
Horizontal Plane View CB-Scan for Shear, Surface, and Guided Waves Inspections
High Resolution Flaw Detection B-Scan
Thickness B-Scan
Encoded / Time Based Recording and Imaging
DAC / DGS / TCG Normalization for Flaw Detection Scans
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
Strip Chart:
Strip Types:
TOFD
Map / PE: switchable on- and off-line
Encoded / Time Based Recording
DAC / DGS / TCG Normalization for Map Strips
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
All-Functional strip data postrprocessing according to the type of strip recorded
Automatic creating of inspection reports - hard copy / PDF File
Raster Scanning (per channel, optional):
Versatile encoded scanning
Mechanics-free manual
Mechanized
Automatic
Contact or Immersion
Thickness (Distance) or Amplitude C-Scan (Top View)
Thickness profile or flaw detection End and Side Views
Curvature correction
DAC / DGS / TCG Normalization for the Flaw Detection Imaging
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
3D Viewing
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
General:
Dual Core 1.6 GHz clock 2 GB RAM 120 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
VAUT
GPS
ISONIC 3507 is fully compliant with the following codes
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
ISONIC 3507 - Technical Data
General
|
ISONIC 3507 is a dual channel version of the ISONIC 3505 instrument. ISONIC 3507 carries the exceptionally innovative dual channel ultrasonic card with never-saturated-receivers; each of the receivers keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. For each channel every single A-Scan or the sequence of A-Scans forming a record stored into a file may be reproduced then off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the said 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning.
Sonotron NDT ISONIC 3505 Ultrasonic Flaw Detector - NEW (ISONIC 3505)
Feature :
A-Scan
Multi A-Scan out of Every Pulsing Receiving Cycle
Frequency Domain Signal Presentation (FFT) - Ultrasonic Spectroscopy
“Compare-to-Template” Evaluation
TOFD
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
True-to-Geometry Flaw Detection B-Scan
Thickness B-Scan
Strip Chart
Interface echo
Encoded Raster Scanning (C-Scan and 3D)
Mechanics Free
Mechanized – Contact and Immersion (IUT)
Automatic – Contact and Immersion (IUT)
TOFD / CHIME Record Stabilizer
VAUT - Video Aided UT
GPS
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, etc
and much more..
ISONIC 3505 carries the exceptionally innovative ultrasonic card with never-saturated-receiver – for the first time ever the instrument keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. Once the single A-Scan or the sequence of A-Scans forming a record is stored into a file it may be reproduced off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
The top level ultrasonic performance of ISONIC 3505 is achieved thanks to the above noted never-saturated-receiver and to the versatile firing circuit allowing forming of either Spike, Unipolar-, or Bipolar Square Wave initial pulse with wide-range-tunable duration and amplitude (up to 400 Vpp). The high stability of the square wave initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping allows optimizing of the ultrasonic wave penetration into various materials characterized either by high or low grain size, sound attenuation, and the like and improving of the signal to noise and the resolution.
As it’s predecessor ISONIC 2005 (also known as ISONIC 2020 in the South East Asia and ISONIC STAR in China), which became one of the most popular instruments across the world with over decade market life, ISONIC 3505 may be operated as:
superior performance A-Scan set including the spectrum analyzer for ultrasonic signals
fully featured (data capturing and enhanced postprocessing) standalone TOFD unit
CHIME system
general purpose CB-Scan machine for the performing of:
SRGW (short range guided wave) inspection and imaging also known as SRUT
surface / shear wave inspection and mapping
volume overlay incidence angle / skip corrected high resolution flaw detection B-Scan and Thickness Profile recorder
C-Scan through raster scanning with straight- and angle beam probes either mechanic-free or with use of the mechanized or automatic XY scanner (optional)
with 100% raw data storage
Thanks to the never-saturated-receiver ISONIC 3505 is featured with the ability of individual gain control for both independent gates over the range of 140 dB separately from the rest of the A-Scan reproduced at the global instrument gain. This opens a number of new abilities such as:
implementing pulse echo and back echo attenuation inspections simultaneously with use of the same A-Scan whilst monitoring the back echo amplitude at the clearly visible level without affecting the sensitivity of the pulse echo inspection
increasing the detectability of subsurface defects for TOFD inspection through shortening the tail of lateral wave signal dynamically
precise materials characterization through the signal spectrum analysis independent on the instrument gain setting
etc
ISONIC 3505 is fully controllable over Ethernet and featured with the hardware triggering in/out terminals and the interface echo triggering making it suitable for use in various integrated systems
The lifetime free software upgrade policy is provided for ISONIC 3505 as for all other instruments from Sonotron NDT
ISONIC 3505 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
Ultrasonic Pulsing / Receiving:
Versatile Pulser with the Booster of the Rising and Falling Edges of the Initial Pulse and the Automatic Adaptive Damping – Switchable Pulsing Modes:
Spike Pulse
Unipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Bipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Smoothly Tunable Amplitude (14 Levels)
Smoothly Tunable Duration
10 Grades of Automatic Adaptive Active Damping
Wide Band 140 dB Dynamic Range Never-Saturated Receiver
Digitizing of the Originally Received Signals over Entire 140 dB Dynamic Range Independently on Gain and Rectification Settings
- 30 ... 110 dB Global Analogue Gain
Signal Presentation
Rectified A-Scan (Full / Positive / Negative Half Wave)
RF A-Scan - No Time Base Limit
Logarithmic Scale A-Scan
Simultaneous Frequency Domain (FFT) Time Domain Signal Presentation
Artificial Intelligence (AI) A-Scan
Comprehensive Signal Filtering: 32-Taps FIR Band Pass Digital Filter with Smoothly Controllable Lower and Upper Frequency Limits
2 Independent Gates (A, B)
Independent on the Global Analogue Gain Gain per Gate A setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
Independent on the Global Analogue Gain Gain per Gate B setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
DAC / DGS / TCG
Theoretical DAC (dB / mm /// dB / inch )
Experimental DAC (reflector by reflector echo height measurement) - DAC creating procedure supported by Artificial Intelligence (AI)
Unlimitedly Expandable DGS Probes Database
Intuitive DGS Calibration
Interface Echo A-Scan start (Additional IE Gate)
Built-In Incremental Encoder Interface
Triggering Output Terminal for the External Devices - Sync Out
Triggering Input Terminal for the External Devices - Sync In
TOFD Scanning and Recording:
Encoded / Time Based Recording and Imaging
TOFD / CHIME Record Stabilizer: Keeping the Amplitude of Lateral Wave or Other Desired Signal at the Standard Level Whilst Scanning
Gain per Gate Manipulation (- 30 ... 110 dB) for the Desired Region of Interests (ROI) on the TOFD A-Scan
All Functional TOFD Postrpocessing:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line lateral Wave Amplitude Stabilizer for Creating TOFD Map
Parabolic Cursors
SAFT
Defects Sizing
Depth / Height
Position Along the Fusion Line / Length
Linearization
Straightening
Removal Lateral Wave for Increasing Near Surface Detection Ability
Rectification
Zooming Desired Segments of TOFD Map
Automatic creating of inspection reports - hard copy / PDF File
Non-TOFD Scanning and Recording:
True-To-Geometry Volume Corrected Flaw Detection B-Scan - Angle beam and Straight Beam Probes
Horizontal Plane View CB-Scan for Shear, Surface, and Guided Waves Inspections
High Resolution Flaw Detection B-Scan
Thickness B-Scan
Encoded / Time Based Recording and Imaging
DAC / DGS / TCG Normalization for Flaw Detection Scans
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
Raster Scanning (optional):
Versatile encoded scanning
Mechanics-free manual
Mechanized
Automatic
Contact or Immersion
Thickness (Distance) or Amplitude C-Scan (Top View)
Thickness profile or flaw detection End and Side Views
Curvature correction
DAC / DGS / TCG Normalization for the Flaw Detection Imaging
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
3D Viewing
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
General:
Dual Core 1.6 GHz clock 2 GB RAM 120 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
VAUT
GPS
ISONIC 3505 is fully compliant with the following codes
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
ISONIC 3505 LF is the modified version of ISONIC 3505 adopted for the low frequency ultrasound applications. It is characterized by the appropriately modified frequency band of the receiver and the limits for manipulating duration of the initial pulse – refer to Technical Data
ISONIC 3505 LF is suitable for the inspection of highly attenuating materials such as concrete, fiberglass, rubber, special purposes composites and other materials, etc. The upper limit of the frequency band keeps the opportunity for the inspection of metals and the like
The zero point test and annual verification procedures of ISONIC 3505 and ISONIC 3505 LF are fully compliant with the international standards below and the corresponding national norms
EN 12668-1 / ISO 22232-1. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 1: Instruments
EN 12668-3 / ISO 22232-3. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 3: Combined Equipment
A-Scan
Multi A-Scan out of Every Pulsing Receiving Cycle
Frequency Domain Signal Presentation (FFT) - Ultrasonic Spectroscopy
“Compare-to-Template” Evaluation
TOFD
CHIME (Creeping & Head Wave Inspection Technique)
SRUT GW (Short Range Guided Wave)
True-to-Geometry Flaw Detection B-Scan
Thickness B-Scan
Strip Chart
Interface echo
Encoded Raster Scanning (C-Scan and 3D)
Mechanics Free
Mechanized – Contact and Immersion (IUT)
Automatic – Contact and Immersion (IUT)
TOFD / CHIME Record Stabilizer
VAUT - Video Aided UT
GPS
Intuitive User Interface
UT over IP: Remote Control, Observation of the Indications, Data Acquisition through LAN, Internet, Intranet, etc
and much more..
ISONIC 3505 carries the exceptionally innovative ultrasonic card with never-saturated-receiver – for the first time ever the instrument keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. Once the single A-Scan or the sequence of A-Scans forming a record is stored into a file it may be reproduced off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
The top level ultrasonic performance of ISONIC 3505 is achieved thanks to the above noted never-saturated-receiver and to the versatile firing circuit allowing forming of either Spike, Unipolar-, or Bipolar Square Wave initial pulse with wide-range-tunable duration and amplitude (up to 400 Vpp). The high stability of the square wave initial pulse amplitude within entire duration of the positive and negative half-waves, the extremely short boosted rising and falling edges and the automatic adaptive damping allows optimizing of the ultrasonic wave penetration into various materials characterized either by high or low grain size, sound attenuation, and the like and improving of the signal to noise and the resolution.
As it’s predecessor ISONIC 2005 (also known as ISONIC 2020 in the South East Asia and ISONIC STAR in China), which became one of the most popular instruments across the world with over decade market life, ISONIC 3505 may be operated as:
superior performance A-Scan set including the spectrum analyzer for ultrasonic signals
fully featured (data capturing and enhanced postprocessing) standalone TOFD unit
CHIME system
general purpose CB-Scan machine for the performing of:
SRGW (short range guided wave) inspection and imaging also known as SRUT
surface / shear wave inspection and mapping
volume overlay incidence angle / skip corrected high resolution flaw detection B-Scan and Thickness Profile recorder
C-Scan through raster scanning with straight- and angle beam probes either mechanic-free or with use of the mechanized or automatic XY scanner (optional)
with 100% raw data storage
Thanks to the never-saturated-receiver ISONIC 3505 is featured with the ability of individual gain control for both independent gates over the range of 140 dB separately from the rest of the A-Scan reproduced at the global instrument gain. This opens a number of new abilities such as:
implementing pulse echo and back echo attenuation inspections simultaneously with use of the same A-Scan whilst monitoring the back echo amplitude at the clearly visible level without affecting the sensitivity of the pulse echo inspection
increasing the detectability of subsurface defects for TOFD inspection through shortening the tail of lateral wave signal dynamically
precise materials characterization through the signal spectrum analysis independent on the instrument gain setting
etc
ISONIC 3505 is fully controllable over Ethernet and featured with the hardware triggering in/out terminals and the interface echo triggering making it suitable for use in various integrated systems
The lifetime free software upgrade policy is provided for ISONIC 3505 as for all other instruments from Sonotron NDT
ISONIC 3505 is packed into the IP 65 reinforced plastic case with no intake air or any other cooling means. The large 800X600 8.5” bright screen provides fine resolution and visibility for all types of inspection data presentation at strong ambient light along with the optimized power consumption rate for the outdoor operation
Ultrasonic Pulsing / Receiving:
Versatile Pulser with the Booster of the Rising and Falling Edges of the Initial Pulse and the Automatic Adaptive Damping – Switchable Pulsing Modes:
Spike Pulse
Unipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Bipolar Square Wave Initial Pulse with boosted rising and falling edges and guaranteed mark level stability and active damping
Smoothly Tunable Amplitude (14 Levels)
Smoothly Tunable Duration
10 Grades of Automatic Adaptive Active Damping
Wide Band 140 dB Dynamic Range Never-Saturated Receiver
Digitizing of the Originally Received Signals over Entire 140 dB Dynamic Range Independently on Gain and Rectification Settings
- 30 ... 110 dB Global Analogue Gain
Signal Presentation
Rectified A-Scan (Full / Positive / Negative Half Wave)
RF A-Scan - No Time Base Limit
Logarithmic Scale A-Scan
Simultaneous Frequency Domain (FFT) Time Domain Signal Presentation
Artificial Intelligence (AI) A-Scan
Comprehensive Signal Filtering: 32-Taps FIR Band Pass Digital Filter with Smoothly Controllable Lower and Upper Frequency Limits
2 Independent Gates (A, B)
Independent on the Global Analogue Gain Gain per Gate A setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
Independent on the Global Analogue Gain Gain per Gate B setting covering the whole range of Gain manipulation (-30 through 110 dB Analogue Gain)
DAC / DGS / TCG
Theoretical DAC (dB / mm /// dB / inch )
Experimental DAC (reflector by reflector echo height measurement) - DAC creating procedure supported by Artificial Intelligence (AI)
Unlimitedly Expandable DGS Probes Database
Intuitive DGS Calibration
Interface Echo A-Scan start (Additional IE Gate)
Built-In Incremental Encoder Interface
Triggering Output Terminal for the External Devices - Sync Out
Triggering Input Terminal for the External Devices - Sync In
TOFD Scanning and Recording:
Encoded / Time Based Recording and Imaging
TOFD / CHIME Record Stabilizer: Keeping the Amplitude of Lateral Wave or Other Desired Signal at the Standard Level Whilst Scanning
Gain per Gate Manipulation (- 30 ... 110 dB) for the Desired Region of Interests (ROI) on the TOFD A-Scan
All Functional TOFD Postrpocessing:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line lateral Wave Amplitude Stabilizer for Creating TOFD Map
Parabolic Cursors
SAFT
Defects Sizing
Depth / Height
Position Along the Fusion Line / Length
Linearization
Straightening
Removal Lateral Wave for Increasing Near Surface Detection Ability
Rectification
Zooming Desired Segments of TOFD Map
Automatic creating of inspection reports - hard copy / PDF File
Non-TOFD Scanning and Recording:
True-To-Geometry Volume Corrected Flaw Detection B-Scan - Angle beam and Straight Beam Probes
Horizontal Plane View CB-Scan for Shear, Surface, and Guided Waves Inspections
High Resolution Flaw Detection B-Scan
Thickness B-Scan
Encoded / Time Based Recording and Imaging
DAC / DGS / TCG Normalization for Flaw Detection Scans
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
Raster Scanning (optional):
Versatile encoded scanning
Mechanics-free manual
Mechanized
Automatic
Contact or Immersion
Thickness (Distance) or Amplitude C-Scan (Top View)
Thickness profile or flaw detection End and Side Views
Curvature correction
DAC / DGS / TCG Normalization for the Flaw Detection Imaging
100% Raw Data Capturing
Gain per Gate manipulation (- 30 ... 110 dB) for the desired Region of Interest (ROI) on the Recorded A-Scan
Comprehensive Postrpocessing for All Types of non TOFD Line Scanning Records as Above Including:
Recovery and Evaluation of the Captured A-Scans
Off-Line Global Gain Manipulation (- 30 ... 110 dB)
Off-Line Gain per Gate Manipulation (- 30 ... 110 dB) for 2 Independent Gates
3D Viewing
Off-Line DAC / DGS Normalization of the Recorded Images / DAC / DGS Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing and Echo-Dynamic Pattern Recognition
Automatic creating of inspection reports - hard copy / PDF File
General:
Dual Core 1.6 GHz clock 2 GB RAM 120 GB SSD W'7PROEmb on-board control computer
Intuitive User Interface
Single and multi-axis encoder connection
Comprehensive postprocessing and data reporting toolkit
Remote control and data capturing with use of a regular PC with no need in special software
No intake air / no cooling IP 65 light rugged case
Sealed all-functional keyboard and mouse
8.5” bright touch screen
Ethernet, USB, sVGA terminals
VAUT
GPS
ISONIC 3505 is fully compliant with the following codes
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
ISONIC 3505 LF is the modified version of ISONIC 3505 adopted for the low frequency ultrasound applications. It is characterized by the appropriately modified frequency band of the receiver and the limits for manipulating duration of the initial pulse – refer to Technical Data
ISONIC 3505 LF is suitable for the inspection of highly attenuating materials such as concrete, fiberglass, rubber, special purposes composites and other materials, etc. The upper limit of the frequency band keeps the opportunity for the inspection of metals and the like
The zero point test and annual verification procedures of ISONIC 3505 and ISONIC 3505 LF are fully compliant with the international standards below and the corresponding national norms
EN 12668-1 / ISO 22232-1. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 1: Instruments
EN 12668-3 / ISO 22232-3. Non-destructive testing – Characterization and verification of ultrasonic examination equipment. Part 3: Combined Equipment
ISONIC 3505, ISONIC 3505 LF - Technical Data
General
|
ISONIC 3505 carries the exceptionally innovative ultrasonic card with never-saturated-receiver – for the first time ever the instrument keeps the linearity over 140 dB dynamic range digitizing the originally received signals independently on the gain and rectification settings in every firing / receiving cycle. Once the single A-Scan or the sequence of A-Scans forming a record is stored into a file it may be reproduced off-line in the form desired by an operator (RF, half- or full wave rectified, FFT) at any gain level over the 140 dB range. So even in case of very significant deviation of the pre-inspection gain setting from the required one the observation and evaluation of the recorded data may be performed at the right levels without secondary scanning
Sonotron NDT ISONIC 3208 Ultrasonic Flaw Detector - NEW (ISONIC 3208)
For all types of the Line Scanning and XY-Scanning coverage the A-Scans are recorded at each probe position and may be played back and evaluated at the postprocessing stage.This allows performing of the defects characterization through the echo-dynamic pattern analysis off-line
The Thickness Profile B-Scan is convertible into the format compatible with the various Risk Based Inspection and Maintenance (RBIM) procedures
ISONIC 3208 has practically unlimited capacity for the storage of the:
Single A-Scans accompanied with the corresponding instrument settings
Ultrasonic signal spectrum graphs (FFT) accompanied with the corresponding RF A-Scans and the instrument settings
Various A-Scans sequence records along with the corresponding Thickness Profiles, B-Scans, CB-Scans, TOFD Maps, Strip Charts; each record is accompanied with the corresponding instrument settings
ISONIC 3208 complies with requirements of National and International Codes:
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
ISONIC 3208 LF is the modified version of ISONIC 3208 adopted for the low frequency ultrasound applications. It is characterized by the appropriately modified frequency band of the receiver and the limits for manipulating duration of the initial pulse – refer to Technical Data
ISONIC 3208 LF is suitable for the inspection of highly attenuating materials such as concrete, fiberglass, rubber, special purposes composites and other materials, etc. The upper limit of the frequency band keeps the opportunity for the inspection of metals and the like.
Single Channel Straight Line Scanning and Recording:
Thickness Profile B-Scan Imaging and Recording
Flaw Detection B-Scan cross-sectional Imaging and Recording for the Longitudinal and Shear Wave Inspections
Flaw Detection / Corrosion Screening CB-Scan Horizontal Plane-View Imaging and Recording for the Shear, Surface, and Guided Wave Inspections
TOFD / CHIME Inspection – RF B-Scan and D-Scan Imaging
Multi-Channel Straight Line Scanning and Strip Chart Recording:
Multi-Channel Thickness Profile B-Scan Imaging and Recording
Multi-Channel Combined TOFD and Pulse Echo Weld Inspection and Recording
Multi-Channel Pulse Echo Flaw Detection for the Shear, Surface, and Guided Wave Inspections
etc
FEATURES :
The Thickness Profile B-Scan is convertible into the format compatible with the various Risk Based Inspection and Maintenance (RBIM) procedures
ISONIC 3208 has practically unlimited capacity for the storage of the:
Single A-Scans accompanied with the corresponding instrument settings
Ultrasonic signal spectrum graphs (FFT) accompanied with the corresponding RF A-Scans and the instrument settings
Various A-Scans sequence records along with the corresponding Thickness Profiles, B-Scans, CB-Scans, TOFD Maps, Strip Charts; each record is accompanied with the corresponding instrument settings
ISONIC 3208 complies with requirements of National and International Codes:
ASME Section I – Rules for Construction of Power Boilers
ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
Non-destructive testing of welds - Ultrasonic testing - Use of time-of-flight diffraction technique (TOFD). - International Standard EN ISO 10863:2011
Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
AD 2000-Merkblatt HP 5/3 Anlage 1:2015-04: Zerstörungsfreie Prüfung der Schweißverbindungen - Verfahrenstechnische Mindestanforderungen für die zerstörungsfreien Prüfverfahren - Non-destructive testing of welded joints – Minimum technical procedure requirements for non-destructive testing methods (Germany)
ISONIC 3208 LF is the modified version of ISONIC 3208 adopted for the low frequency ultrasound applications. It is characterized by the appropriately modified frequency band of the receiver and the limits for manipulating duration of the initial pulse – refer to Technical Data
ISONIC 3208 LF is suitable for the inspection of highly attenuating materials such as concrete, fiberglass, rubber, special purposes composites and other materials, etc. The upper limit of the frequency band keeps the opportunity for the inspection of metals and the like.
Single Channel Straight Line Scanning and Recording:
Thickness Profile B-Scan Imaging and Recording
Flaw Detection B-Scan cross-sectional Imaging and Recording for the Longitudinal and Shear Wave Inspections
Flaw Detection / Corrosion Screening CB-Scan Horizontal Plane-View Imaging and Recording for the Shear, Surface, and Guided Wave Inspections
TOFD / CHIME Inspection – RF B-Scan and D-Scan Imaging
Multi-Channel Straight Line Scanning and Strip Chart Recording:
Multi-Channel Thickness Profile B-Scan Imaging and Recording
Multi-Channel Combined TOFD and Pulse Echo Weld Inspection and Recording
Multi-Channel Pulse Echo Flaw Detection for the Shear, Surface, and Guided Wave Inspections
etc
FEATURES :
- 8 channels / 2 Probe Terminals per Channel
- Longitudinal, Shear, Guided, and Surface Waves Single- and Multichannel Inspections
- Enhanced Signal Evaluation for the Live and Frozen A-Scans
- Parallel / Sequential Pulsing Receiving and Recording
- Manual / Semiautomatic / Automatic Scanning
- Single Axis Encoder
- Line Scanning with the Encoded or Time-Based Recording
- Corrosion Profiling and Flaw Detection and Imaging
- A-, B-, CB-Scan, Amplitude / TOF and Coupling Strip, TOFD
- Frequency Domain Signal Analysis (FFT) - Ultrasonic Spectroscopy
- 100% Raw Data Recording
- Remote Control and Data Acquisition
- Up To 20m Length of One Standard Single or Multi-Channel Line Scanning Record
- Playback A-Scans for All Recorded Data
- Defect Sizing and Pattern Analysis
- Sun Readable High Color Touch Screen
- VGA Output, USB and LAN Terminals
- Multi-Axis Encoder (option)
- Encoded XY- or more Complicate Scanning (option)
- Interface Echo
- Hardware Gates
ISONIC 3208 - Technical Data
|
ISONIC 3208 uniquely combines the functionality and mobility of the high performance portable digital ultrasonic flaw detector with recording, imaging, and data processing capabilities of the smart computerized multi-channel inspection system.
Olympus HydroFORM Corrosion Inspection Scanners - NEW (HydroFORM)
An easy-to-deploy 2-axis encoding phased array (PA) solution, the semiautomated HydroFORM™ scanner enables fast and reliable wall-thickness mapping and midwall damage detection by acquiring high-resolution data of large surfaces in minimal time.
To optimize the productivity of raster scanning, the HydroFORM system is equipped with several efficiency-boosting features:
Integrated X and Y axis encoders
Smart indexing button
Index position and coupling indicators
Scan speed check
Efficient bubble management
Easy-to-index magnetic wheels
Braking system
Easily adapting to curvatures 4 in. OD (101 mm) and greater, this PA solution facilitates a wide range of applications including:
Monitoring wall-thickness reductions due to corrosion, abrasion, and erosion
Detecting midwall damage, such as hydrogen-induced blistering or manufacturing-induced lamination, and differentiating these anomalies from loss of wall thickness
SPECS :
HydroFORM
Phased array probe 18
Maximum one-line scan coverage (width) 60 mm
Delay line medium Water
Delay line height 14 mm or 38 mm
Maximun inspektion thickness (in steel) 50 mm (14 mm delay line)
150 mm (38 mm delay line)
Typical near-surface resolution (1/8 in. FBH) 1.5 mm
Depth resolution 0.1 mm
OD inspection range 4 in. and greater
ID inspection range 10 in. and greater (16 in. with index encoder)
Dimensions 16 cm × 12 cm × 8.5 cm with index encoder
Scanner compatibility ChainSCANNER, SteerROVER, MapSCANNER, and MapROVER
To optimize the productivity of raster scanning, the HydroFORM system is equipped with several efficiency-boosting features:
Integrated X and Y axis encoders
Smart indexing button
Index position and coupling indicators
Scan speed check
Efficient bubble management
Easy-to-index magnetic wheels
Braking system
Easily adapting to curvatures 4 in. OD (101 mm) and greater, this PA solution facilitates a wide range of applications including:
Monitoring wall-thickness reductions due to corrosion, abrasion, and erosion
Detecting midwall damage, such as hydrogen-induced blistering or manufacturing-induced lamination, and differentiating these anomalies from loss of wall thickness
High-Performance Corrosion Mapping for Rough and Uneven Surfaces
Achieve immersion-tank-quality phased array inspection without concerns about water coupling. The HydroFORM scanner's unique low-flow water-column design with foam gaskets conforms to the surface, eliminating the need for a wedge.
Other innovative features of the HydroFORM water-coupling system:
- Coupling check LED indicates when the water supply is too low
- Gasket protector to prolong the use-life
ScanDeck™ Module
Integrated Controls and Status Indicators
The ScanDeck module is like your scanning dashboard, situated directly in your eyeline while you operate the HydroFORM scanner.
Using a combined HydroFORM and OmniScan™ X3 series solution, you fully benefit from all the functionalities of the ScanDeck module.
Control button:
- Start the data acquisition on the OmniScan X3 unit
- Switch between guided and freehand scanning modes
- Toggle between index and scan axis scanning
Indicator LEDs:
- Index position guidance
- Insufficient coupling warning
- Alert when maximum scan speed exceeded
- Active encoder (X or Y)
Complete PA Solution
HydroFORM Scanner and OmniScan™ X3 Series
By combining a water column system with gate synchronization on the interface echo available in the OmniScan X3 software, the HydroFORM provides optimum near-surface resolution, precision measurements, and an enormous improvement in flaw characterization over conventional UT.
- Easy gate synchronization with the front wall for quick remaining wall assessment
- Optimized coupling
- Wedge reflection and frequency filtering is eliminated
- Provides excellent near-surface resolution
- Up to 1mm x 1mm resolution
SPECS :
HydroFORM
Phased array probe 18
Maximum one-line scan coverage (width) 60 mm
Delay line medium Water
Delay line height 14 mm or 38 mm
Maximun inspektion thickness (in steel) 50 mm (14 mm delay line)
150 mm (38 mm delay line)
Typical near-surface resolution (1/8 in. FBH) 1.5 mm
Depth resolution 0.1 mm
OD inspection range 4 in. and greater
ID inspection range 10 in. and greater (16 in. with index encoder)
Dimensions 16 cm × 12 cm × 8.5 cm with index encoder
Scanner compatibility ChainSCANNER, SteerROVER, MapSCANNER, and MapROVER
An easy-to-deploy 2-axis encoding phased array (PA) solution, the semiautomated HydroFORM scanner enables fast and reliable wall-thickness mapping and midwall damage detection by acquiring high-resolution data of large surfaces in minimal time.Achieve immersion-tank-quality phased array inspection without concerns about water coupling. The HydroFORM scanner's unique low-flow water-column design with foam gaskets conforms to the surface, eliminating the need for a wedge.
Olympus FlexoFORM Corrosion Inspection Scanners - NEW (FlexoFORM)
The Power of Flexibility
Pipe elbows are susceptible to damage, such as from flow-accelerated corrosion (FAC), but inspecting them is challenging since their shape changes from convex to concave, and there are many possible pipe diameters. The FlexoFORM™ solution integrates flexible phased array probe technology in a scanner to solve these challenges. This solution can be used to collect easy-to-interpret data on elbows with diameters ranging from 4.5 in. OD up to flat and offers many benefits, including:
100% elbow coverage
Intuitive 2D C-scan imaging
High-resolution data (1 mm × 1 mm)
Fast elbow wall thickness measurement
Constant coupling maintained by water-column system
High-Resolution Data
The scanner is used with an OmniScan® X3, MX2, or SX instrument to detect and measure different types of damages or anomalies such as remaining wall thickness, corrosion pitting, and mid-wall lamination or inclusions. High-density data combined with the multiple views available on the flaw detector or OmniPC™ software provide clear images of the elbow’s condition and make data interpretation faster and easier.
The scan direction is encoded, and there’s an indexing button positioned directly on the scanner to perform index increments in the second axis.
Magnetic wheels keep the scanner firmly attached to the pipe, while a foam gasket is permanently in contact with the surface to keep the water column filled.
The scanner uses a water wedge that minimizes water consumption and provides easy air bubble management while enabling the scanner to conform to the elbow’s convex and concave shapes, couple to surfaces with moderate roughness, and synchronize data to the front wall.
Longitudinal scanning
This scanning configuration is useful for smaller pipes or when the region of interest is concentrated within a specific sector around the pipe. The FlexoFORM solution's longitudinal scanning ability also makes it a powerful tool for inspecting water walls in power generation boilers.
Small-diameter elbow manual scanning
A small-diameter wedge series is available to inspect pipes smaller than 4.5 in. Users can manually scan the extrados (outer curve) of elbows or pipes from 1.3 in. OD up to 4 in. OD. For encoded C-scans, the SFA1-SMALL wedge series can be fitted with a Mini-Wheel™ encoder.
Automated scanning
In some applications, scanning in the longitudinal direction is preferred over scanning circumferentially. The SFA1-AUTO wedge series works on pipes with diameters from 8.625 in. OD and up, including flat surfaces.
Pipe elbows are susceptible to damage, such as from flow-accelerated corrosion (FAC), but inspecting them is challenging since their shape changes from convex to concave, and there are many possible pipe diameters. The FlexoFORM™ solution integrates flexible phased array probe technology in a scanner to solve these challenges. This solution can be used to collect easy-to-interpret data on elbows with diameters ranging from 4.5 in. OD up to flat and offers many benefits, including:
100% elbow coverage
Intuitive 2D C-scan imaging
High-resolution data (1 mm × 1 mm)
Fast elbow wall thickness measurement
Constant coupling maintained by water-column system
High-Resolution Data
The scanner is used with an OmniScan® X3, MX2, or SX instrument to detect and measure different types of damages or anomalies such as remaining wall thickness, corrosion pitting, and mid-wall lamination or inclusions. High-density data combined with the multiple views available on the flaw detector or OmniPC™ software provide clear images of the elbow’s condition and make data interpretation faster and easier.
The scan direction is encoded, and there’s an indexing button positioned directly on the scanner to perform index increments in the second axis.
Magnetic wheels keep the scanner firmly attached to the pipe, while a foam gasket is permanently in contact with the surface to keep the water column filled.
The scanner uses a water wedge that minimizes water consumption and provides easy air bubble management while enabling the scanner to conform to the elbow’s convex and concave shapes, couple to surfaces with moderate roughness, and synchronize data to the front wall.
Longitudinal scanning
This scanning configuration is useful for smaller pipes or when the region of interest is concentrated within a specific sector around the pipe. The FlexoFORM solution's longitudinal scanning ability also makes it a powerful tool for inspecting water walls in power generation boilers.
Small-diameter elbow manual scanning
A small-diameter wedge series is available to inspect pipes smaller than 4.5 in. Users can manually scan the extrados (outer curve) of elbows or pipes from 1.3 in. OD up to 4 in. OD. For encoded C-scans, the SFA1-SMALL wedge series can be fitted with a Mini-Wheel™ encoder.
Automated scanning
In some applications, scanning in the longitudinal direction is preferred over scanning circumferentially. The SFA1-AUTO wedge series works on pipes with diameters from 8.625 in. OD and up, including flat surfaces.
Technical Specifications
| Inspection Surface Curvature | From 113 mm (4.5 in.) minimum diameter up to a flat surface |
| Probe Type | FA1 |
| Probe Cable Length | 5 m |
| Center Frequency | 7.5 MHz |
| Magnetic Field Strength Of Wheels | 0.99 miligauss at a distance of 2.1 m (7 ft) from the wheels (below the 2 milligauss limit at which restrictions would be imposed on air shipment) |
| Outdoor Use | Yes |
| Altitude | Up to 2000 m |
| Operating Temperature | 0 °C to 45 °C |
| Maximum Inspection Surface Temperature | 100 °C (with water flow turned on) |
| Storage Temperature | -20 °C to 60°C |
| Relative Humidity | N/A (water resistant, see IP rating below) |
| Pollution Level | 2 |
| IP Rating | IP55 |
| Dimensions | US: 10.24 x 4 x 4 in. Metric: 26 x 10 x 10 cm |
Pipe elbows are susceptible to damage, such as from flow-accelerated corrosion (FAC), but inspecting them is challenging since their shape changes from convex to concave, and there are many possible pipe diameters. The FlexoFORM solution integrates flexible phased array probe technology in a scanner to solve these challenges. The FlexoFORM™ solution solves the challenges of pipe elbow inspection and enables 100% coverage with intuitive C-scan imaging. The solution integrates flexible ultrasonic phased array probe technology and a water column in a scanner that is easy to use and offers high productivity