PRUFTECHNIK

Up to 5 completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 605 ensure the flexibility required for mastering future test requirements.

Thanks to the modular architecture with up to 3 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.

The new EDDYCHEK 605 and its future-oriented technology for eddy current based semi-finished product testing guarantee a sustainable security of investment.

EDDYCHEK 605 meets diverse test requirements. Classic crack testing with encircling coil in combination with fast rotating system and automatic distance compensation, as well the welding seam check. Marking and sorting equipment control or integration into the system control are included in the standard – regardless of test speed and required signal resolution.

The intuitive user interface provides easy control of the numerous options. Modern interfaces allow operation and access to all test information in the network.

EDDYCHEK 605 – Flexible, future-oriented, and investment security

Clearly structured menus

Intuitive operation using pushbuttons

Ease of operation with large pushbuttons on a touchscreen with high resolution

Ease of service with a few, simply replaceable components

Interfaces for communication with system controls

Up to 5 channels at up to 3 test positions

Extensive test result documentation

Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task.

Higher productivity due to higher throughput speeds (if used

with rotating systems)

Higher productivity due to higher throughput speeds (if used with rotating systems)

Operation without air-conditioning system and without additional cabinet up to 40 °C ambient temperature

Higher spatial resolution for fault marking and reduction of false scrap

General
Reliable, economical, powerful eddy current testing system for use in
production with fully digital signal processing: each channel with its
own oscillator and its own patented* digital demodulator.
(*U.S. Patent 8,841,902)
Applications
Field of application Final testing and quality assurance in the production of tubing, pipe,
bar, wire, strip, cable sheathing, extruded sections (roll forming, tube
mills, drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic,
austenitic, duplex)
Testing modes
and speeds
Inline: Continuous production with cut-off (e. g. welding lines) max.
20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot
rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
Marker resolution 1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Testing procedure Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 5 channels at up to 3 testing positions: combination of
rotational, differential, absolute and FERROCHEK channels
Parameters
Frequency and filtering Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor
with its own patented* digital demodulator (no multiplexing!)
Speed-coupled, automatic bandpass filter (optional)
Phase rotation 0 – 359° in steps of 1°
Gain -12dB to 120dB in 0.1dB steps for absolute, differential and
rotational channel
Coil monitoring Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
End signal suppression Control of testing signals at start/finish of cut lengths
Data processing
Signal processing and
defect evaluation
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss
the signal can be stopped, zoomed and scrolled back into the past
Classification of the test pieces in up to 3 sorting classes according to
flaw type, flaw density and number of flaws
Test results Compilation on 2 levels: per order and part/batch/shift
Save the test results order-related as XML file
(single alarms, RT value, XY data)
Interface to a SQL
database (optional)
For storing lines parameters, test parameters and test results

Software
Signal evaluation Multitasking RTOS, non-volatile
User interface Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control
checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing
parameters and locking access to parameters with user level rights
Reporting software EDDYTREND: Viewing and analyzing of testing signals; identifying
quality trends (option)
Data transfer Standard LAN: Ethernet (TCP/IP), 1Gbit/s
Hardware
Screen and housing 15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent
interference according to VDE843 CE EN 50081-2 and IEC 801.1-4
EN 50082-2
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-
1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; DIN EN 61326-2-2;
VDE 0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-
2:2013
Dimensions (HxWxD): 372,5 x 444 x 556 mm (14,6” x 17,5” x 21,9”),
8 height units
Weight: max 30kg (66lb), depending on number of channels
Input Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
Storage SSD 128GB
Operating conditions Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
Input and output interfaces
12 inputs potential free 24V
12 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max
3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
Power supply
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA

Up to ten completely independent test channels and the patented, fully digital signal processing of the new EDDYCHEK 610 ensure the flexibility required for mastering future test requirements.

Thanks to the modular architecture with up to 6 freely configurable eddy current modules and a generous number of freely configurable inputs and outputs, later extensions and any adjustments to increasing customer requirements can be realized easily.

The new EDDYCHEK 610 and its future-oriented technology for eddy current based semi-finished product testing guarantee a sustainable security of investment.

EDDYCHEK 610 meets diverse test requirements. Classic crack testing with encircling coil in combination with fast rotating system and automatic distance compensation, as well as the welding seam check. Marking and sorting equipment control as well as integration into a system control are included in the standard equipment version. All control information is available regardless of production speed and requested signal resolution.

The intuitive user interface provides easy control of the numerous options. Modern interfaces allow operation and access to all test information in the network.

EDDYCHEK 610 – Flexible, future-oriented, and investment security

Clearly structured menus

Intuitive operation using pushbuttons

Ease of operation with large pushbuttons on a touchscreen with high resolution

Ease of service with a few, simply replaceable components

Interfaces for communication with system controls

Up to 10 channels at up to 6 test positions

Extensive test result documentation

Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task.

Higher productivity due to higher throughput speeds (if used with rotating systems)

Operation without air-conditioning system and without additional cabinet up to 40 °C ambient temperature

Higher spatial resolution for fault marking and reduction of false scrap


General

Reliable, economical, powerful eddy current testing system for use in
production with fully digital signal processing: each channel with its
own oscillator and its own patented* digital demodulator.
(*U.S. Patent 8,841,902)
Applications
Field of application Final testing and quality assurance in the production of tubing, pipe,
bar, wire, strip, cable sheathing, extruded sections (roll forming, tube
mills, drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic,
austenitic, duplex)
Testing modes
and speeds
Inline: Continuous production with cut-off (e. g. welding lines) max.
20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot
rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
Marker resolution 1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Testing procedure Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 10 channels at up to 6 testing positions: combination of
rotational, differential, absolute and FERROCHEK channels
Parameters
Frequency and filtering Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor
with its own patented* digital demodulator (no multiplexing!)
Speed-coupled, automatic bandpass filter (optional)
Phase rotation 0 – 359° in steps of 1°
Gain -12dB to 120dB in 0.1dB steps for absolute, differential and
rotational channel
Coil monitoring Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
End signal suppression Control of testing signals at start/finish of cut lengths
Data processing
Signal processing and
defect evaluation
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss
the signal can be stopped, zoomed and scrolled back into the past
Classification of the test pieces in up to 3 sorting classes according to
flaw type, flaw density and number of flaws
Test results Compilation on 2 levels:
per order and part/batch/shift
Save the test results order-related as XML file
(single alarms, RT value, XY data)
Interface to a SQL
database (optional)
For storing lines parameters, test parameters and test results

Software

Signal evaluation Multitasking RTOS, non-volatile
User interface Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control
checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing
parameters and locking access to parameters with user level rights
Reporting software EDDYTREND: Viewing and analyzing of testing signals; identifying
quality trends (option)
Data transfer Standard LAN: Ethernet (TCP/IP), 1Gbit/s
Hardware
Screen and housing 15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent
interference according to VDE843 CE EN 50081-2 and IEC 801.1-4
EN 50082-2
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-
1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; DIN EN 61326-2-2;
VDE 0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-
2:2013
Dimensions (HxWxD): 461,5 x 444 x 556 mm (18,2” x 17,5” x 21,9”),
10 height units
Weight: max 40kg (88lb), depending on number of channels
Input Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
Storage SSD 128GB
Operating conditions Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
Input and output interfaces
16 inputs potential free 24V
16 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max
3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
Power supply
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA

A unique handheld measuring device with which even untrained personnel can easily and effectively measure machine vibration on rotating machinery. Thanks to its forward-looking measuring principle and data acquisition across three axes with the triaxial sensor, all relevant condition information is recorded with the touch of a single button. And at a measurement speed that opens up fully new dimensions. Not only is the VIBSCANNER 2 a breakthrough in terms of measurement speed and precision, but also through its robustness and its intuitive operating concept.

The intuitive graphical user interface assists the employee en route in taking repeatable error-free measurements. The device provides him/her with the exact information about the status of the measurement locations and the progress of the route.

Following completion of the measurement route, the data pack containing the results can be downloaded onto the PC and sent to the maintenance specialist by email. This means that the maintenance specialist is always provided with high-quality vibration and machine condition data which he can analyze with the OMNITREND Center software.

The bottom line: High-speed vibration measurement without any loss of data or quality while both the employee on site and the maintenance specialist save a great deal of time.

Collecting and analyzing machine data efficiently

Fast and comprehensive data collection

Minimum training required thanks to intuitive graphical user interface

Minimum time at machine thanks to parallel digital data processing

Real triaxial data acquisition

RPM Finder: innovative RPM determination based on signal

Touch display: shock-proof, high-contrast, glove-enabled